Drain Hose Extension; Drain Hose Insulation; Pipe Cutting Approved Method; Deburring Line Set - Johnson Controls DHPM09NWM42Q1 Installation Manual

898150-UIM-B-0113
DRAIN PIPING
• If the extension drain hose has to pass through a room, make
sure it's wrapped with commercially sold insulation.
• The drain hose should point downward for easy drain flow.
• If the drain hose provided with the indoor unit is too short, make
sure you connect it with a field-provided drain hose.
• When connecting the drain hose to the hard vinyl chloride pipe,
make sure it's inserted securely into the pipe.
DRAIN HOSE JUNCTION
• If drain hose extension or embedded drain piping is required, use
appropriate parts that match the hose front end. See Figure 18.
• Insert drain hose into the handle of drain pan, and join drain hose
and connecting hose according to Figure 18.
• Attach the Insulation (Drain hose) to the drain hose. See Figure
19.
SHIELD PIPE
INSIDE THE ROOM
DRAIN HOSE
FIGURE 18: Drain Hose Extension
DRAIN HOSE
FIGURE 19: Drain Hose Insulation
Insert the drain hose and drain cap into the drain port, making sure
that it comes in contact with the back of the drain port, and then
mount it. If the drain hose is not connected properly, leaking will
occur.
SECTION XIII: FLARING WORK AND
PIPING CONNECTIONS
FLARING WORK
Main cause for refrigerant leakage is due to defect in the flaring work.
Carry out correct flaring work using the following procedure.
1. Measure the distance between the indoor and outdoor units.
2. Cut the copper pipe about 6 to 8 inches (15 to 20 cm) longer than
the measured distance with a pipe cutter.
COPPER
90°
PIPE
FIGURE 20: Pipe Cutting Approved Method
3. Use a pipe reamer or file to completely remove all burrs from the
cut cross section of the pipe.
a. Put the end of the copper pipe in a downward direction to avoid
having burrs drop in the piping.
12
EXTENSION
DRAIN HOSE
INSULATION (DRAIN HOSE)
SLANTED UNEVEN ROUGH
POINT DOWN
FIGURE 21: Deburring Line Set
4. Remove flare nuts attached to indoor and outdoor units then put
them on pipes that have completed burrs removal (not possible to
put them on after flaring work).
5. Use a flaring tool to perform flaring work at the end of the copper
pipe. Use the table below as a guideline when performing flaring
work.
BAR
BAR
COPPER PIPE
CLAMP HANDLE
FIGURE 22: Flaring Tools
6. Check your flaring work and if it's found to be defective, cut off the
defective flare section and redo number 5.
SMOOTH ALL ROUND
INSIDE IS SHINY WITHOUT SCRATCHES
INCLINED SURFACE
EVEN LENGTH
ALL ROUND
FIGURE 23: Proper and Improper Flaring
7. When flaring is complete, align the center of the pipes and suffi-
ciently tighten the flare nut by hand.
INDOOR UNIT TUBING
FIGURE 24: Connections at Indoor Unit
8. Tighten the flare nut using a wrench.
WRENCH
INDOOR UNIT TUBING
FIGURE 25: Flare Nuts Tighting
PIPE
REAMER
HANDLE Outside Dia.
Inch
0.24
YOKE
0.37
0.47
CONE
0.63
0.75 0.04
RED ARROW MARK
= IMPROPER FLARING =
CRACKED UNEVEN
THICKNESS
DAMAGED
FLARE NUT PIPES
OPEN-END WRENCH (FIXED)
FLARE NUT
CONNECTION PIPE
Johnson Controls Unitary Products
A
Inch
0~0.02
0 ~0.02
0 ~0.02
0 ~0.04
~0.05