Johnson Controls PHE4 Series Installation Manual
Johnson Controls PHE4 Series Installation Manual

Johnson Controls PHE4 Series Installation Manual

Single package heat pump/electric heat
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INSTALLATION MANUAL
SINGLE PACKAGE
HEAT PUMP/ELECTRIC HEAT
MODELS: PHE4 SERIES
2 TO 5 TONS - 208/230 V - 1 PHASE
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MODEL NUMBER NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AIRFLOW PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bottom Duct Dimensions (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Rear Duct Dimensions (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Field Power Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Application Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Data for 208-1-60 Multi Source Power . . . . . . . . . . . . . . . . 9
Electrical Data for 230-1-60 Multi Source Power . . . . . . . . . . . . . . . 10
Electric Heat Performance Data: 208/230-1-60 . . . . . . . . . . . . . . . . 12
Single Point Kit Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SECTION I: GENERAL INFORMATION
PHE units are factory assembled heat pumps designed for outdoor
installation on a roof top or a slab. Field-installed optional electric heater
accessories are available to provide supplemental electric heat com-
bined with electric cooling and heating.
The units are completely assembled on rigid, removable base rails. All
piping, refrigerant charge, and electrical wiring is factory installed and
tested. The units require only electric power condensate drain and duct
connections at the point of installation.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
Johnson Controls Ducted Systems
LIST OF SECTIONS
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
TYPICAL WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
LIST OF FIGURES
Single Point Wiring Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Demand Defrost Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Measuring External Static Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connection Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ladder Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
R-410A Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
LIST OF TABLES
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Airflow Performance - Side Duct Application . . . . . . . . . . . . . . . . . . 14
Airflow Performance - Bottom Duct Application . . . . . . . . . . . . . . . . 15
Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electric Heat Multipliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Demand Defrost Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Test Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Thermostat Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Failure to carefully read and
follow all instructions in this manual can result in furnace mal-
function, death, personal injury and/or property damage. Only a
qualified contractor, installer or service agency should install this
product.
This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.
®
WARNING
!
CAUTION
!
5020803-UIM-M-0120

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Do you have a question about the PHE4 Series and is the answer not in the manual?

Questions and answers

Michael Young
February 18, 2025

York Phe4a242a

Michael Young
February 18, 2025

C o mpessor and **** not on except with manual puns on contactor. Led light code 5 stop 3 blinks

User image 67b515365201c
1 comments:
Mr. Anderson
February 18, 2025

LED light code 5 with 3 blinks indicates that the system is in high-pressure switch lockout, and the last mode of operation was normal compressor operation.

This answer is automatically generated

Summary of Contents for Johnson Controls PHE4 Series

  • Page 1: Table Of Contents

    SINGLE PACKAGE ® HEAT PUMP/ELECTRIC HEAT MODELS: PHE4 SERIES 2 TO 5 TONS - 208/230 V - 1 PHASE LIST OF SECTIONS GENERAL INFORMATION ....... . 1 OPERATION .
  • Page 2: Model Number Nomenclature

    2. Local plumbing and waste water codes and other applicable local codes. Table 1: Unit Limitations Unit Limitations Model Unit Voltage Applied Voltage Outdoor DB Temp Minimum Maximum Maximum (°F) PHE4A24 208/230-1-60 PHE4A30 208/230-1-60 PHE4B36 208/230-1-60 PHE4B42 208/230-1-60 PHE4B48 208/230-1-60 PHE4B60 208/230-1-60 Johnson Controls Ducted Systems...
  • Page 3: Component Location

    6. Maintain level tolerance to 1/8 in. across the entire width and length of unit. rails are provided for this purpose. CLEARANCES All units require certain clearances for proper operation and service. Refer to Table 5 for the clearances required for construction, servicing and proper unit operation. Johnson Controls Ducted Systems...
  • Page 4: Unit 4 Point Load Weight

    Weight (lb) Center of Gravity 4 Point Load Location (lb) Shipping Operating PHE4A24 PHE4A30 PHE4B36 PHE4B42 PHE4B48 PHE4B60 "D" CENTER OF GRAVITY COMPRESSOR "C" "A" FRONT OF UNIT "B" A0295-001 FIGURE 2: Unit 4 Point Load Weight Johnson Controls Ducted Systems...
  • Page 5: Unit Dimensions

    3. Units can be installed on combustible materials made from wood or class A, B, or C roof covering materials if factory base rails are left in place as shipped. Note: For units with a roof curb, the minimum clearance between combustible roof curb material and the supply air duct can be reduced from 1 in. to 1/2 in. Johnson Controls Ducted Systems...
  • Page 6: Bottom Duct Dimensions (In.)

    Model Check filters monthly. This is especially important because this unit is 24, 30 used for both heating and cooling. 36, 42, 48, 60 13.6 FIGURE 5: Rear Duct Dimensions (in.) Johnson Controls Ducted Systems...
  • Page 7: Typical Field Control Wiring Diagram For Heat Pump Models

    N.E.C./C.E.C. Voltage tolerances which must be maintained at the compressor terminals during starting and running conditions are indicated on the unit Rating Plate and Table 1. Johnson Controls Ducted Systems...
  • Page 8: Electrical Data For 208/230-1-60 Single Source Power

    6HK16502006 14.4 17.6 69.2 76.5 125.7 134.9 1. MCA = Minimum Circuit Ampacity. 2. Maximum Overcurrent Protection per standard UL 1995. 3. Fuse or HACR circuit breaker is field installed. 4. Single Point Connection Kit required. Johnson Controls Ducted Systems...
  • Page 9: Electrical Data For 208-1-60 Multi Source Power

    39.1 39.1 6HK16502006 14.4 69.2 34.4 43.3 43.3 6HK26501306 45.2 34.4 56.5 6HK26501506 10.8 51.9 34.4 64.9 6HK26501806 13.0 62.5 34.4 78.1 6HK26502006 14.4 69.2 34.4 86.5 For notes, see end of table on next page. Johnson Controls Ducted Systems...
  • Page 10: Electrical Data For 230-1-60 Multi Source Power

    38.3 26.4 47.8 PHE4B36 16.70 6HK16501306 11.5 50.0 26.4 41.7 20.8 6HK16501506 13.2 57.4 26.4 47.8 23.9 6HK26501306 11.5 50.0 26.4 62.5 71.7 6HK26501506 13.2 57.4 26.4 For notes, see end of table on next page. Johnson Controls Ducted Systems...
  • Page 11 6HK16502506 22.0 95.7 39.2 47.8 47.8 23.9 119.6 125 6HK26502506 22.0 95.7 39.2 1. MCA = Minimum Circuit Ampacity. 2. MOP = Maximum Overcurrent Protection device. Must be HACR type circuit breaker or time delay fuse. Johnson Controls Ducted Systems...
  • Page 12: Electric Heat Performance Data: 208/230-1-60

    40 A Up to 15 kW S1-2SPWK003 PHE4B42 45 A Up to 20 kW S1-2SPWK004 PHE4B48 50 A Up to 20 kW S1-2SPWK005 PHE4B60 60 A Up to 20 kW FIGURE 8: Single Point Wiring Kits Johnson Controls Ducted Systems...
  • Page 13: Physical Data

    Quantity size ters. For internal filter use, a filter rack kit is available. Consult the instructions supplied with that kit for replacement filter sizes. Filter sizes: A = 20 x 20, B = 20 x 30. Johnson Controls Ducted Systems...
  • Page 14: Airflow Performance

    Minimal variations in airflow performance data result from operating at 208 V. Data above may be used in those cases. Heating applications tested at 0.50 in. W.C. esp and cooling applications tested at 0.30 in. W.C. esp per standards. Johnson Controls Ducted Systems...
  • Page 15: Airflow Performance - Bottom Duct Application

    Table 15: Electric Heat Multipliers Voltage kW Capacity Multipliers Nominal Applied 0.75 0.92 1. Electric heaters are rated at nominal voltage. Use this table to determine the electric heat capacity for heaters applied at lower voltages. Johnson Controls Ducted Systems...
  • Page 16: Operation

    50°F. All defrost timing occurs only while the compressor is on. the unit will deliver less CFM during full economizer operation. Note: Filter pressure drop based on standard filter media tested at velocities not to exceed 300 ft/min. Johnson Controls Ducted Systems...
  • Page 17: Demand Defrost Control

    9 Flashes Table 18: Test Pins Control Failure 10 Flashes Test Pin Shorted With Y Call Without Y Call Greater than 2 s Bypass ASCD Display error codes Greater than 5 s Forced defrost Clear error codes Johnson Controls Ducted Systems...
  • Page 18: Measuring External Static Pressure

    Outdoor fan instant off Y and O Reversing valve de-energized Indoor blower switches to continuous fan speed * Motor program has 60 s blower off delay on all 5 speed taps. FIGURE 10: Measuring External Static Pressure Johnson Controls Ducted Systems...
  • Page 19: Maintenance

    If water is used to clean the coil, ensure to shut off the unit power before cleaning. NOTICE DO NOT use a pressure washer as coil fin damage will occur. Johnson Controls Ducted Systems...
  • Page 20: Typical Wiring Diagrams

    8. BLOWER MOTOR SPEED CONNECTIONS SHOWN ARE TYPICAL, BLACK WIRES FROM THE 230 TO THE 208 VOLT TAP ON THE TRANSFORMER. BUT MAY VARY BY MODEL AND APPLICATION. 1202703-UWD-D-0716 4. MOTORS ARE INHERENTLY PROTECTED. FIGURE 11: Connection Wiring Diagram Johnson Controls Ducted Systems...
  • Page 21: Ladder Wiring Diagram

    8. BLOWER MOTOR SPEED CONNECTIONS SHOWN ARE TYPICAL, BLACK WIRES FROM THE 230 TO THE 208 VOLT TAP ON THE TRANSFORMER. BUT MAY VARY BY MODEL AND APPLICATION. 1202703-UWD-D-0716 4. MOTORS ARE INHERENTLY PROTECTED. FIGURE 12: Ladder Wiring Diagram Johnson Controls Ducted Systems...
  • Page 22: R-410A Quick Reference Guide

    Never open system to atmosphere when under a vacuum. If system must be opened for service, evacuate system then break the vacuum with dry nitrogen and replace all filter driers. FIGURE 13: R-410A Quick Reference Guide Johnson Controls Ducted Systems...
  • Page 23: Start Up Sheet

    Supply air dry bulb temperature Outside air dry bulb temperature Return static (inches of water column) Return air dry bulb temperature Return air wet bulb temperature Total external static pressure Temperature drop Supply air wet bulb temperature Johnson Controls Ducted Systems...
  • Page 24 Explain the importance of regular filter replacement and equipment maintenance Comments and Additional Job Details Subject to change without notice. Published in U.S.A. 5020803-UIM-M-0120 Copyright © 2020 by Johnson Controls. All rights reserved. Supersedes: 5020803-UIM-L-0417 York International Corp. 5005 York Drive...

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Phe4a24Phe4a30Phe4b36Phe4b42Phe4b48Phe4b60

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