Tyco Electronics PRO-CRIMPER III Instruction Sheet

Tyco Electronics PRO-CRIMPER III Instruction Sheet

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
The PRO-CRIMPER III Hand Crimping Tool Assembly is a Commercial"
grade tool and is designed primarily for field installation, repair, maintenance
work, or prototyping in industrial, commercial, or institutional applications.
Product crimped with this tool will meet the crimp height requirement for hand
tools in the appropriate 114 series specification, but may not comply with other
feature parameters of the specification.Tyco Electronics offers a variety of
tools to satisfy your performance requirements. For additional information,
contact the Tooling Assistance Center at 1-800-722-1111.
TE Die Assembly
58509-1
58509 1
}
Contact the Tooling Assistance Center or the Product Information Center at the numbers listed below for specific terminal and butt splice
part numbers.
1. INTRODUCTION
PRO–CRIMPER III Hand Crimping Tool Assembly
58508–1 consists of Die Assembly 58509–1 and
PRO–CRIMPER III Hand Crimping Tool Frame
354940–1. The tool is used to crimp the terminals and
butt splices onto wire sizes listed in Figure 1.
Read these instructions thoroughly before crimping
any terminals or butt splices.
Reasons for reissue are provided in Section 10,
REVISION SUMMARY.
E
2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO-CRIMPER* III Hand Crimping
Tool Assembly 58508-1 with
Die Assembly 58509-1
Front of Tool
Die Assembly
Moving Jaw
Ratchet Adjustment Wheel
}
Product Family
Budget Terminal and
g
Butt Splice
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Pivot Pin
Wire
Size
Strip Length (mm [in.])
(AWG)
(AWG)
Terminal
4.37-5.16
22-14
[.172-.203]
6.35-7.14
12-10
[.250-.281]
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
2. DESCRIPTION
(Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with three
crimping sections.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-4372
16 JUN 09
Rev B
Back of Tool
(Wire Side)
PRO-CRIMPER III Hand
Crimping Tool Frame
354940-1 ( 408-9930)
Stationary Handle
Moving Handle
Butt Splice
6.35-7.14
[.250-.281]
1 of 5
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 Moving Jaw Ratchet Adjustment Wheel Stationary Handle The PRO-CRIMPER III Hand Crimping Tool Assembly is a Commercial" grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand...
  • Page 2: Crimping Procedure

    408-4372 PRO-CRIMPER III Hand Crimping Tool Assembly 58508-1 Tool Frame Die Retaining Screws Wire Anvil 22-16" Marking on Crimping Section Wire Crimper Figure 2 The die assembly features a wire anvil and a wire 7. To disassemble, close the tool handles until the crimper.
  • Page 3: Maintenance And Inspection

    408-4372 PRO-CRIMPER III Hand Crimping Tool Assembly 58508-1 6. Holding the wire in place, squeeze tool handles together until ratchet releases. Allow tool handles Back of Tool to open and remove crimped terminal or butt splice. (Wire Side) NOTE The crimped terminal or butt splice may stick in the crimping area;...
  • Page 4 408-4372 PRO-CRIMPER III Hand Crimping Tool Assembly 58508-1 ACCEPT REJECT Wire Range Wire Range Stamped Under Stamped Under Tongue Tongue Full length of terminal wire barrel was not crimped (wire Full length of terminal wire barrel is crimped. barrel was not even with edge of die).
  • Page 5: Customer Service

    408-4372 PRO-CRIMPER III Hand Crimping Tool Assembly 58508-1 5. Make a sample crimp and measure the crimp Position Point height. If the dimension is acceptable, replace and on Center of secure the lockscrew. If the dimension is Wire Barrel unacceptable, continue to adjust the ratchet, and Opposite again measure a sample crimp.

This manual is also suitable for:

58508-158509-1

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