Tyco Electronics PRO-CRIMPER III Instruction Sheet

Tyco Electronics PRO-CRIMPER III Instruction Sheet

Hand crimping tool assembly with die assembly

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
(Supplied with
Die Assembly)
Front of Tool
(Locator Side)
Die Assembly
The PRO-CRIMPER III Hand Crimping Tool Assembly s a Commercial"
grade tool and is designed primarily for field installation, repair, maintenance
work, or prototyping in industrial, commercial, or institutional applications.
Product crimped with this tool will meet the crimp height requirement for hand
tools in the appropriate 114 series specification, but may not comply with other
feature parameters of the specification. Tyco Electronics offers a variety of
tools to satisfy your performance requirements. For additional information,
contact the Tooling Assistance Center at 1-800-722-1111.
TE Die Assembly
TE Locator Assembly
58607-2
{
}
Supplied with die assembly, also available separately.
Contact the Tooling Assistance Center or Product Information at the numbers listed below for specific contact part numbers.
1. INTRODUCTION
PRO–CRIMPER III Hand Crimping Tool Assembly
58607–1 consists of Die Assembly 58607–2 and
PRO–CRIMPER III Hand Crimping Tool Frame
354940–1. The die assembly consists of crimping
dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
E
2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO-CRIMPER* III Hand Crimping
Tool Assembly 58607-1 with
Die Assembly 58607-2
Contact
Guide
Moving
Jaw
Ratchet Adjustment Wheel
{
Contact Family
58516-1
4mm ABS Seal
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Tool Marking (5)
Pivot Pin
PRO-CRIMPER III Hand
Crimping Tool Assembly
Frame 354940-1 (408-9930)
Moving Handle
}
2
Size (mm
)
(Color)
4.0
(Brown)
2.5
(Yellow)
1.0-1.5
(Red-Blue)
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
Reasons for revision can be found in Section 11,
REVISION SUMMARY.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-4346
29 MAY 09
Rev A
Back of Tool
(Wire Side)
Stationary Handle
Wire
Insul Dia
Strip Length
(mm [in.])
(mm [in.])
6.0
5.3-6.1
[.236]
[.209-.240]
6.0
5.0-5.8
[.236]
[.197-.228]
1 of 5
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 Frame 354940-1 (408-9930) Moving Ratchet Adjustment Wheel Stationary Handle The PRO-CRIMPER III Hand Crimping Tool Assembly s a Commercial" grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Moving Handle...
  • Page 2 408-4346 PRO-CRIMPER III Hand Crimping Tool Assembly 58607-1 Nuts Locator Tool Frame Assembly Contact Guide Short Die Retaining Pins Insulation Chamfer Crimper Die Retaining Screws Wire Crimper Offset Wire Long Die Insulation Anvil Chamfer Retaining Pins Anvil Figure 2 4. Insert the die retaining screw through the jaw 2.
  • Page 3: Crimping Procedure

    408-4346 PRO-CRIMPER III Hand Crimping Tool Assembly 58607-1 12. Thread, but do not tighten, the nut onto the the sixth click, or until the contact support touches end of the screw enough to hold the contact guide the contact. in place.
  • Page 4: Crimp Height Adjustment

    408-4346 PRO-CRIMPER III Hand Crimping Tool Assembly 58607-1 2. Holding the contact by the mating end, insert the Position Point contact—insulation barrel first—through the front of on Center of the tool and into the appropriate crimp section. Wire Barrel Opposite 3.
  • Page 5: Maintenance

    408-4346 PRO-CRIMPER III Hand Crimping Tool Assembly 58607-1 3. Observe the ratchet adjustment wheel. If a abnormal wear is evident, the tool must be replaced. tighter crimp is required, rotate the adjustment See Section 10, REPLACEMENT. wheel counterclockwise to a higher–numbered setting.

This manual is also suitable for:

58607-158607-2

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