Tyco Electronics 58593-1 Instruction Sheet

Tyco Electronics 58593-1 Instruction Sheet

Hand crimping tool assembly with die assembly 58593- 2

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Locator Assembly
(Supplied with
Die Assembly)
Front of Tool
(Locator Side)
Die Assembly
The PRO- - CRIMPER III Hand Crimping Tool is a "Commercial" grade hand
tool and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1- - 800- - 722- - 1111.
Die Assembly
Locator Assembly{
58593 2
58593--2
{ Supplied with die assembly, also available separately.
} Contact the Tooling Assistance Center or Product Information (see below) for specific contact part numbers.
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool Assembly
58593--1 consists of Die Assembly 58593--2 and
PRO--CRIMPER III Hand Crimping Tool Frame
354940--1. The die assembly consists of crimping
dies and a locator assembly.
Reasons for revision can be found in Section 11,
REVISION SUMMARY.
Read these instructions thoroughly before crimping
any contacts.
E2010 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO- CRIMPER* III Hand
Crimping Tool Assembly 58593- 1
with Die Assembly 58593- 2
Moving Jaw
Ratchet Adjustment Wheel
Contact
Contact
Family}
Power
Power
58515--4
58515 4
Quadlok
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Stationary Jaw
Pivot Pin
Size
2
(mm
)
(mm [in.])
1.5
2.5
Figure 1
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
2. DESCRIPTION
(Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408- - 4351
05 JAN 10 Rev A
Back of Tool
(Wire Side)
PRO- - CRIMPER III Hand
Crimping Tool Frame
354940- - 1 (408- - 9930)
Stationary Handle
Moving Handle
Wire
Insul Dia
Strip Length
(mm [in.])
1.88
[.074]
3.91 -- 4.70
3.91 -- 4.70
[.154 -- .185]
3.00
[.118]
1 of 6
LOC B

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Summary of Contents for Tyco Electronics 58593-1

  • Page 1 114 series specification, but may not comply with other feature parameters of the specification. Tyco Electronics offers a variety of tools to Moving Handle satisfy your performance requirements.
  • Page 2 The contact support is preset prior to shipment, NOTE surfaces face outward, when mounted in the but minor adjustment may be necessary. stationary jaw of the tool frame. 2 of 6 Rev A Tyco Electronics Corporation...
  • Page 3: Crimping Procedure

    Contact Locator Support Back of Tool (Wire Side) Adjustment Contact Screw for Strip Length (Typ) Contact Support Wire Locator in Wire Stop Slot Wire Inserted to Stop Figure 3 Rev A 3 of 6 Tyco Electronics Corporation...
  • Page 4 Lockscrew crimp height conforms to that shown in the table, (Typ) the tool is considered dimensionally correct. If not, the tool must be adjusted. Refer to Section 7, Figure 5 RATCHET ADJUSTMENT. 4 of 6 Rev A Tyco Electronics Corporation...
  • Page 5: Maintenance

    If the dimension is acceptable, replace and Order the repair kit and replaceable parts through secure the lockscrew. If the dimension is your Tyco Electronics representative, or call unacceptable, continue to adjust the ratchet, and 1--800--526--5142, or send a facsimile of your again measure a sample crimp.
  • Page 6 (Customer Manual 409- 10052) (Instruction Sheet 408- 4070) Battery Tool (Pin Die) 1213890- 1, - 2 Battery Tool (Shouldered Die) 1725837- 1, - 2 (Customer Manual 409- 10065) (Customer Manual 409- 10053) 6 of 6 Rev A Tyco Electronics Corporation...

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