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Tyco Electronics PRO-CRIMPER III Instruction Sheet

Tyco Electronics PRO-CRIMPER III Instruction Sheet

Hand crimping tool

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Locator
Assembly
(Supplied with
Die Assembly)
Font of Tool
(Locator Side)
Die
Assembly
The PRO- - CRIMPER III Hand Crimping Tool is a "Commercial" grade tool
and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Technical Assistance Center at 1- - 800- - 722- - 1111.
TE Die Assembly
Locator Assembly
90652--2
Supplied with die assembly. Also available separately.
{
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool
Assembly 90653--1 consists of Die Assembly
90653--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. The die assembly consists of
crimping dies and a locator assembly.
Read these instructions thoroughly before crimping
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO- CRIMPER* III Hand
Crimping Tool Assembly 90652- 1
with Die Assembly 90652- 2
Moving Jaw
Ratchet Adjustment Wheel
{
Contact Family
Multilock
M ltil k
58515--1
.040 Series
Contacts
Contacts
} Contact the Tooling Assistance Center or Product Information (below) for specific contact part numbers.
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Stationary Jaw
Pivot Pin
Size
}
(AWG)
20
18
22
Figure 1
any contacts.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408- - 9853
17 AUG 09 Rev C
Back of Tool
(Wire side)
PRO- - CRIMPER III Hand
Crimping Tool Frame
354940- - 1 (408- - 9930)
Stationary
Handle
Moving
Handle
Wire
Insul Dia
Strip Length
(mm [In.])
(mm [In.])
1.60 to 2.11
[.063 to .083]
1.80 to 2.31
3.99 to 4.50
[.071 to .091]
[.175 to .177]
1.40 to 1.90
[.055 to .075]
1 of 6
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 Handle the appropriate 114 series specification, but may not comply with other feature parameters of the specification. Tyco Electronics offers a variety of tools to satisfy your performance requirements. For additional information, contact the Technical Assistance Center at 1- - 800- - 722- - 1111.
  • Page 2 4. Insert the short die retaining screw through the four die retaining pins, and slide the anvils and jaw and through both anvil dies, and tighten the crimpers out of the tool jaws. 2 of 6 Rev C Tyco Electronics Corporation...
  • Page 3 If the Contact Locator Support Back of Tool (Wire Side) Contact Adjustment Strip (Typ) Screw for Length Contact Support Wire Locator in Wire Inserted Wire Stop to Stop Slot Figure 3 Rev C 3 of 6 Tyco Electronics Corporation...
  • Page 4 7. RATCHET (Crimp Height) ADJUSTMENT Lockscrew 1. Remove the lockscrew from the ratchet (Typ) adjustment wheel. 2. With a screwdriver, adjust the ratchet wheel Figure 5 from the locator side of the tool. 4 of 6 Rev C Tyco Electronics Corporation...
  • Page 5: Maintenance

    When not in use, keep handles Order the repair kit and replaceable parts through closed to prevent objects from becoming lodged in your Tyco Electronics representative, or call the crimping dies, and store in a clean, dry area. 1--800--526--5142, or send a facsimile of your...
  • Page 6 (Customer Manual 409- 10052) (Instruction Sheet 408- 4070) Battery Tool (Pin Die) 1213890- 1, - 2 Battery Tool (Shouldered Die) 1725837- 1, - 2 (Customer Manual 409- 10065) (Customer Manual 409- 10053) 6 of 6 Rev C Tyco Electronics Corporation...