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Tyco Electronics PRO-CRIMPER III Instruction Sheet

Tyco Electronics PRO-CRIMPER III Instruction Sheet

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Front of Tool
(Locator Side)
Die
Assembly
Moving Jaw
The PRO-CRIMPER III Hand Crimping Tool Assembly is a Commercial" grade tool
and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product crimped
with this tool will meet the crimp height requirement for hand tools in the appropriate
114 application specification, but may not comply with other feature parameters of the
specification. Tyco Electronics offers a variety of tools to satisfy your performance
requirements. For additional information, contact the Technical Assistance Center at
1-800-722-1111.
Die Assembly
Die Assembly
Locator Assembly
Locator Assembly
Part Number
Part Number
58541-2
58541-2
189382-1
189382-1
{
Supplied with the die assembly. Also available separately.
1. INTRODUCTION
PRO–CRIMPER III Hand Crimping Tool
Assembly 58541–1 consists of Die Assembly
58541–2 and PRO–CRIMPER III Hand Crimping Tool
Frame 354940–1. The die assembly consists of
crimping dies and a locator assembly. Refer to
Figure 1.
E
2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO-CRIMPER* III Hand Crimping
Tool Assembly 58541-1
with Die Assembly 58541-2
Ratchet
Adjustment
Wheel
{
Contact
Contact
}
Family
67 MULTIMATE*
Type II Series
Type II Series
Contacts
}
Contact the Product Information Center (below) for specific contact part numbers.
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Back of Tool
(Wire Side)
Pivot Pin
PRO-CRIMPER III Hand
Crimping
Tool Frame 35494-1 (See
instruction sheet 408-9930)
Moving Handle
Wire
Size
Insulation Diameter
(AWG)
(mm [In.])
1.40 to 2.16
24-22
[.055 to .085]
18-14
OPEN
Read these instructions thoroughly before crimping
any contacts.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-4051
28 APR 09
Rev B
Stationary
Handle
Strip Length
(mm [In.])
5.32
[.209]
6.35
[.250]
1 of 4
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 Adjustment Stationary Wheel Handle The PRO-CRIMPER III Hand Crimping Tool Assembly is a Commercial" grade tool Moving Handle and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand tools in the appropriate 114 application specification, but may not comply with other feature parameters of the specification.
  • Page 2 408-4051 PRO-CRIMPER III Hand Crimping Tool Assembly 58541-1 Locator Tool Frame Assembly Locator Die Retaining Pins Insulation Chamfer Crimper Wire Crimper Offset Wire Anvil Chamfer Insulation Die Retaining Anvil Screws Figure 2 Reasons for reissue are provided in Section 10, screw just enough to hold the dies in place.
  • Page 3 408-4051 PRO-CRIMPER III Hand Crimping Tool Assembly 58541-1 Back of Tool (Wire Side) Contact (Typ) Strip Length Wire Contact Inserted Shoulder in Contact Against Locator Locator Wire Figure 3 4. CRIMPING PROCEDURE 4. Hold the contact in position and squeeze the tool handles together until ratchet engages sufficiently to hold the contact in position.
  • Page 4 408-4051 PRO-CRIMPER III Hand Crimping Tool Assembly 58541-1 crimp height conforms to that shown in the table, Screwdriver the tool is considered dimensionally correct. If not, the tool must be adjusted. Refer to Section 6, CRIMP HEIGHT ADJUSTMENT. Position Point on...

This manual is also suitable for:

58541-158541-2