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Tyco Electronics PRO-CRIMPER III Quick Start Manual

Hand crimping tool

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
The PRO-CRIMPER III Hand Crimping Tool is a "Commercial" grade tool
and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate Application Specification (114-series), but may not comply
with other feature parameters of the specification. Tyco Electronics offers a
variety of tools to satisfy your performance requirements. For additional
information, contact the Tooling Assistance Center at 1-800-722-1111.
PRO-CRIMPER
DIE ASSEMBLY
III HAND TOOL
PART NUMBER
58517-1
58517-2
58517-3
58517-4
None
58517-5 •
• Bench Machine/Battery Tool Only
1. INTRODUCTION
PRO-CRIMPER III Hand Crimping Tool Assembly
58517-1 consists of Die Assembly 58517-2 and
PRO-CRIMPER III Hand Tool Frame 354940-1. See
Figure 1.
The die assembly consists of crimping dies and a
locator assembly.
Read these instructions thoroughly before crimping
any contacts.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures and
i
illustrations are for identification only and are not
drawn to scale.
©2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
PRO-CRIMPER* III Hand
Crimping Tool Assembly And
Die Set 58517-[ ]
Locator
(Supplied with
Die Assembly)
Front of Tool
(Locator Side)
Moving Jaw
Die Assembly
Ratchet Adjustment Wheel
LOCATOR
CONTACT
PART
FAMILY
NUMBER‡
189590-1
CST 100
1424907-1
CST 100 II
1901843-1
CST 100 II
‡ Supplied with thedie assembly. Also available
separately.
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
SIZE
(AWG)
26-22
‡‡ Contact the PRODUCT INFORMATION CENTER for specific contact part
numbers.
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
2. DESCRIPTION )
See Figure 1 and Figure 2.
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-4064
07 DEC 10 Rev D
Back of Tool
(Wire Side)
Pivot Pin
PRO-CRIMPER III
Hand Crimping
Tool Frame
354940-1
(Instruction
Sheet 408-9930)
Handle
Moving
Jaw
WIRE
INSUL DIA
STRIP LENGTH
(mm [In.])
(mm [In.])
0.89-1.65
2.54-2.92
[.035-.065]
[.100-.125]
1 of 6
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 (Instruction Die Assembly Sheet 408-9930) Ratchet Adjustment Wheel The PRO-CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product Handle crimped with this tool will meet the crimp height requirement for hand tools in the appropriate Application Specification (114-series), but may not comply with other feature parameters of the specification.
  • Page 2 408-4064 Adjustment Tool Frame Screw ((or Bench Machine, or Ratchet Hand Tool) Washer Die Retaining Locator Pins Insulation Chamfer Crimper Wire Crimper Insulation Anvil Offset Die Retaining Screws Wire Anvil Chamfer Figure 2 The tool frame holds a die assembly with one crimping and their marked surfaces face outward, when section.
  • Page 3: Crimping Procedure

    408-4064 4. CRIMPING PROCEDURE 3. Hold the contact in position and squeeze the tool handles together until ratchet engages This tool is provided with a crimp adjustment NOTE sufficiently to hold the contact in position. Do feature. Initially, the crimp height should be verified NOT deform insulation barrel or wire barrel.
  • Page 4: Maintenance

    Ensure that the tool and dies are clean by wiping them Tyco Electronics does not market crimp height with a clean, soft cloth. Remove any debris with a comparators. Refer to Instruction Sheet 408-7224 clean, soft brush.
  • Page 5 If the dies are damaged or worn excessively, they must be replaced. Order the repair kit and replaceable parts through your Tyco Electronics representative, or call 1- 800-526-5142, or send a facsimile of your purchase order to 1-717-986-7605, or write to:...
  • Page 6 408-4064 PRO-CRIMPER III Hand Tool Frame 354940-1 SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-9930) (Instruction Sheet 408-8851) Use Die Sets Use Die Sets 58517-2 or 58517-2 or 58517-4 58517-4 SDE Bench Terminator 1490076-2 626 Adapter 679304-1 (Customer Manual 409-10052) (Instruction Sheet 408-4070)

This manual is also suitable for:

58517-158517-258517-358517-458517-5