Tyco Electronics PRO-CRIMPER III Instruction Sheet

Tyco Electronics PRO-CRIMPER III Instruction Sheet

Hand crimping tools

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
(Supplied with
Die Assembly)
Front of Tool
(Locator Side)
Die Assembly
The PRO-CRIMPER III Hand Crimping Tool Assembly is a Commercial"
grade tool and is designed primarily for field installation, repair, maintenance
work, or prototyping in industrial, commercial, or institutional applications.
Product crimped with this tool will meet the crimp height requirement for hand
tools in the appropriate 114 series specification, but may not comply with other
feature parameters of the specification. Tyco Electronics offers a variety of
tools to satisfy your performance requirements. For additional information,
contact the Tooling Assistance Center at 1-800-722-1111.
TE Die
TE Die
TE Locator
TE Locator
Assembly
Assembly
58596-2
58515-5
{
Supplied with die assembly, also available separately.
1. INTRODUCTION
PRO–CRIMPER III Hand Crimping Tool Assembly
58596–1 consists of Die Assembly 58596–2 and
PRO–CRIMPER III Hand Crimping Tool Frame
354940–1. The die assembly consists of crimping
dies and a locator assembly.
Read these instructions thoroughly before crimping
E
2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO-CRIMPER* III Hand Crimping
Tool Assembly 58596-1 with
Die Assembly 58596-2
Guide Contact
Moving Jaw
Ratchet Adjustment Wheel
{
Contact
Contact
}
Family
Power
Quadlok
Seal
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Pivot Pin
Wire
Size
Insul Dia
2
(mm
)
(mm [in.])
4.09
4.0
[.161]
}
Contact the Tooling Assistance Center or Product
Information Center (see below) or specific contact part
numbers.
any contacts.
Reasons for revision can be found in Section 11,
REVISION SUMMARY.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-4348
04 JUN 09
Rev A
Back of Tool
(Wire Side)
PRO-CRIMPER III Hand
Crimping Tool Frame
354940-1
(408-9930)
Stationary Handle
Moving Handle
Strip Length
(mm [in.])
4.83 - 5.59
[.190 - .220]
1 of 5
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 354940-1 (408-9930) Moving Jaw Ratchet Adjustment Wheel The PRO-CRIMPER III Hand Crimping Tool Assembly is a Commercial" Stationary Handle grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand tools in the appropriate 114 series specification, but may not comply with other feature parameters of the specification.
  • Page 2 408-4348 PRO-CRIMPER III Hand Crimping Tool Assembly 58596-1 Locator Assembly Tool Frame Guide Contact Die Retaining Pins Insulation Chamfer Crimper Wire Crimper Offset Wire Anvil Die Retaining Screws Chamfer Insulation Anvil Figure 2 2. DESCRIPTION 3. Insert the two long die retaining pins.
  • Page 3: Crimping Procedure

    408-4348 PRO-CRIMPER III Hand Crimping Tool Assembly 58596-1 12. Secure the contact guide to the movable jaw 3. Place a contact with wire into the proper nest with a nut. Do not tighten the nut completely at this and close the tool handles until the ratchet reaches time.
  • Page 4 408-4348 PRO-CRIMPER III Hand Crimping Tool Assembly 58596-1 1. Hold the tool so that the back (wire side) is Position Point facing you. Squeeze tool handles together and on Center of allow them to open fully. Wire Barrel Opposite 2. Holding the contact by the mating end, insert the Seam contact —...
  • Page 5: Maintenance

    408-4348 PRO-CRIMPER III Hand Crimping Tool Assembly 58596-1 10. REPLACEMENT 3. Observe the ratchet adjustment wheel. If a tighter crimp is required, rotate the adjustment Customer–replaceable parts are shown in Figure 1. wheel COUNTERCLOCKWISE to a higher–numbered setting. If a looser crimp is Available separately, PRO–CRIMPER III Hand...

This manual is also suitable for:

58596-158596-2

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