Tyco Electronics PRO-CRIMPER III Instruction Sheet

Tyco Electronics PRO-CRIMPER III Instruction Sheet

Hand crimping tool

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Locator Assembly
(Supplied with
Die Assembly)
Die Assembly
The PRO- - CRIMPER III Hand Crimping Tool is a "Commercial" grade tool and
is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1- - 800- - 722- - 1111.
TE Locator
TE Locator
TE Die Assembly
TE Die Assembly
Assembly{
90574--2
90574 2
{ Supplied with die assembly. Also available separately.
} Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers.
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool
Assembly 90574--1 consists of Die Assembly
90574--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. The die assembly consists of
crimping dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO- CRIMPER* III Hand Crimping
Tool Assembly 90574- 1 with
Die Assembly 90574- 2
Front of Tool
(Locator Side)
Moving Jaw
Ratchet
Adjustment
Wheel
Contact
Contact
Family}
Commercial
58515 1
58515--1
MATE--N--LOK*
MATE N LOK*
Contacts
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Stationary Jaw
Pivot Pin
Moving Handle
Size (AWG)
24--20
18
Figure 1
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
2. DESCRIPTION
(Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408- - 9886
29 OCT 09 Rev C
Back of Tool
(Wire Side)
PRO- - CRIMPER III Hand
Crimping Tool Frame
354940- - 1 (408- - 9930)
Stationary
Handle
Wire
Insul Dia
Strip Length
1.52 ro 2.54
1.52 ro 2.54
4.37 to 5.13
4.37 to 5.13
[.060 to .100]
[.172 to .202]
1 of 6
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 114 series specification, but may not comply with other feature parameters of the specification. Tyco Electronics offers a variety of tools to satisfy your performance requirements. For additional information, contact the Moving Handle Tooling Assistance Center at 1- - 800- - 722- - 1111.
  • Page 2 1. Make a sample crimp and determine if the 7. Insert the long die retaining screw through the contact is straight, bending upward, or bending jaw and through both crimper dies, and tighten the downward. 2 of 6 Rev C Tyco Electronics Corporation...
  • Page 3: Crimping Procedure

    Contact Locator Support Back of Tool Adjustment (Wire Side) Screw for Contact Support Strip Contact Length (Typ) Locator in Wire Wire Stop Slot Wire Inserted to Stop Figure 3 Rev C 3 of 6 Tyco Electronics Corporation...
  • Page 4: Maintenance

    3. Using a crimp height comparator, measure the wire barrel crimp height as shown in Figure 4. If the 4 of 6 Rev C Tyco Electronics Corporation...
  • Page 5: Visual Inspection

    PRO- CRIMPER III Hand Crimping Tool Assembly 90574- 1 9. VISUAL INSPECTION Order the repair kit and replaceable parts through your Tyco Electronics representative, or call The crimping dies should be inspected on a regular 1--800--526--5142, or send a facsimile of your...
  • Page 6 (Customer Manual 409- 10052) (Instruction Sheet 408- 4070) Battery Tool (Pin Die) 1213890- 1, - 2 Battery Tool (Shouldered Die) 1725837- 1, - 2 (Customer Manual 409- 10065) (Customer Manual 409- 10053) 6 of 6 Rev C Tyco Electronics Corporation...

This manual is also suitable for:

90574-190574-2

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