Clemco ZERO PULSAR 55se Manual

Clemco ZERO PULSAR 55se Manual

Ergonomic suction blast cabinet
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®
PULSAR
55se
Ergonomic Suction Cabinet
O. M. 25727
DATE OF ISSUE: 03/93
REVISION:
D, 02/19
NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material and the information relating
to these products are intended for knowledgeable, experienced
users. It is the responsibility of the employer to ensure that proper
training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates
regarding
production
rates
or
finishes
are
the
responsibility of the user and must be derived solely from the user's
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
the suitability of, engineering balance of, or compliance with
© 2019 CLEMCO INDUSTRIES CORP.
regulations or standard practice of any such combination of
One Cable Car Dr.
products or components the user may employ.
Washington, MO 63090
Phone (636) 239-4300
This equipment is only one component of a cabinet blasting
Fax (800) 726-7559
operation. Other products, such as air compressors, air filters and
Email: info@clemcoindustries.com
receivers, abrasives, equipment for ventilating or dehumidifying, or
www.clemcoindustries.com
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.

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Summary of Contents for Clemco ZERO PULSAR 55se

  • Page 1 Email: info@clemcoindustries.com receivers, abrasives, equipment for ventilating or dehumidifying, or www.clemcoindustries.com other equipment, even if offered by Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures. Users must contact each manufacturer and supplier of products used in the blast operation for warnings, information, training, and instruction relating to the proper and safe use of their equipment.
  • Page 2: Table Of Contents

    Air Jet ................5.2 injury. Media-Air Mixture ............5.3 Reclaimer Static Pressure .......... 5.4 Door Interlocks ............5.5 Pulse Pressure ............5.6 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 3: General Description

    ..8.18 stream as they pass through the filter, discharging clean air. When the foot pedal is released, blasting stops. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 4: Nozzle Options

    Section 1.8.4. blasting. See Section 9.1: Optional Accessories. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 5: Hepa (High-Efficiency Particulate Air) Filter

    When using larger nozzles, the maximum mesh size of © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 6: Compressed-Air Requirements

    The cabinet location must comply with OSHA and local safety codes. Allow for full access to all doors and service areas and for efficient handling of large parts. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 7: Ground The Cabinet

    Do not use electrical adaptors that eliminate the ground prong on 120-volt plugs. Doing so can cause electric shock and equipment damage. 120 VOLT, 1 PH CABINET WIRING Figure 5 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 8: Set Air-Inlet Damper

    NOTE: The track may be installed on either side of the condition, reserve the new hose for future replacement. cabinet, so the table can slide out through either the © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 9: Manometer

    Cut the tubing to length. 3.5.6 Refer to the differential pressure gauge manual Figure 9 provided for operation of the gauge. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 10: Dust-Collector Differential Pressure Gauge

    Tubing from the dust side of the collector (lower snubber) connects to fitting with the inline filter and Hi (+) port on the differential-pressure gauge. Figure 11 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 11: Armrest

    Turn OFF the and retrieve it. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 12: Blasting Operation

    4.7.1 To stop blasting, remove foot pressure from the top of the foot pedal. 4.7.2 Use the blow-off nozzle to blow media off cleaned parts. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 13: Pulsing (Cleaning) Dust Collector Cartridge

    Figure 14 entering the media stream. While blasting, loosen the lock nut and slowly turn the adjusting screw out © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 14: Reclaimer Static Pressure

    Run the media through several blast cycles, allowing the reclaimer to function with these Figure 18 settings. Inspect media in the reclaimer and fines in the © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 15: Cabinet Air-Inlet Damper

    As the filter cartridge cakes with dust, it may be so readings should be taken using the same method each necessary to pulse between blasting, per Section 6.2.4. time the reading is taken. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 16 Use silicone sealer or other sealant to seal around the fitting to prevent leaks. The fitting should be © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 17: Foot Shelf

    Dispose of the sealed liner down require more maintenance to the cabinet’s into a suitable disposal receptacle. media recovery system and dust collector. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 18: Daily Inspection During Blasting

    Weekly Inspection During Blasting – Have Pulse Reservoir Someone do the Following: 6.4.1 Inspect flex hoses: Inspect flex hoses for leaks and wear. Drain Figure 23 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 19: Service Maintenance

    © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 20: View-Window Replacement

    Figure 26 Window Frame 7.6.5 Replace the frame in reverse order. Slide the frame as necessary to align the top bolt holes with the Figure 25 bolts. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 21: Led Light Assembly

    Section 7.7.1. Move the light module off the diffuser lens and remove the lens. 7.7.4.8 Tighten the strain-relief compression nut, set the light module on the diffuser, and reattach the cover. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 22: Replacing Reclaimer Wear Plate

    © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 23: Seasoning Filter Cartridge

    Slide the cartridge straight down until it clears the support bracket. A small amount of rocking may be necessary to loosen the gasket seal from the sealing surface. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 24: Troubleshooting

    Obstruction in flex hose between the cabinet adjustment, per Section 5.2. hopper and reclaimer inlet. Inspect hose for blockage. 8.1.10 Paddle wheel worn. Check wheel for wear. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 25: Plugged Nozzle

    8.6.1 Heavy media flow. Adjust media-air mixture, per 8.10 Blow-back through media hose Section 5.3. 8.10.1 Blockage in nozzle. Remove the nozzle and check for blockage. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 26: Blasting Does Not Begin When The Foot Pedal Is Pressed

    8.13.2 Dust-collector damper closed too far, restricting air movement through cabinet. Adjust static pressure, 8.17.1 Check pressure on dust-collector pulse-pressure per Section 5.4. gauge. If low, adjust pulse pressure, per Section 5.6. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 27 0 psi, hold the foot pedal in hand and fully valves may be tested by swapping one with the other. press the pedal top. The collector should pulse as the © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 28: A Steady Stream Of Air Is Heard Within The Dust Collector When The Foot Pedal Is Not Pressed

    Inspect the diaphragm. 8.18.3 The 3-way valve on the diaphragm pulse valve is stuck in the pulse (plunger in) position; inspect 3-way valve. Figure 33 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 29: Bnp

    ® Gun shown for reference Time delay door locks, for both doors ....24163 Figure 35 Tumble basket, 2-gallon ......... 12227 Automatic pulse kit ..........21773 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 30 Standard, knurled brass ......11914 Urethane covered, ......... 11574 O-ring ............08975 Gun body ..........11802 Lock nut, air jet ......... 11913 Rubber sleeve .......... 12097 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 31 7 ft required ......12466 * Light assembly shown for reference. Refer to Figure 39 for parts. Some items removed or rotated for clarity. Figure 38 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 32: View Window

    Nut, adjusting stem lock ......23099 Body, metering valve ........ 11532 Figure 39 Fitting, hose, 3/8" NPT x 1/2" barb ... 06369 Plug, metering valve ......... 12011 Figure 41 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 33: Foot Pedal

    Screw, 1/2-NC x 1/2 set ......03471 Fitting, Straight, 1/4" NPT x 3/8 tube ..11736 Blast Controls 12 15 Figure 43 Pulse Controls Figure 42 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 34: Cabinet Controls And Plumbing

    To "IN" Port To "OUT" Port Pedal shown without top for clarity. 15 18 Compressed-air inlet Directional arrows on control lines shows direction of air flow. Figure 44 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...
  • Page 35 Regulator w/ gauge, 1/4" ......12050 Liners, dust container, pack of 5 ....28621 Plug, 1/4-NPT pipe ........01950 Some items rotated for clarity. Figure 45 Figure 46 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 25727, Rev. D, 02/19...

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