Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Clemco BNP Series
Summary of Contents for Clemco BNP Series
- Page 1 OWNER’S MANUAL Pressure Blast Cabinet BNP series (BNP 65, 75, 85, 220, 601& 721) Clemco International GmbH Carl-Zeiss-Straße 21 Tel.: +49 (0) 8062 – 90080 83052 Bruckmühl Mail: info@clemco.de Germany Web: www.clemco-international.com Revision: 3.3...
-
Page 2: Table Of Contents
INDEX ABBREVIATIONS, DEFINITIONS, SYMBOLS AND ICONS ..............4 PRODUCT DESCRIPTION ......................... 4 Conventional utilization and restrictions .................. 4 No conventional utilisation – Warnings for misuse ..............4 Operating mode of the complete system .................. 5 Description .......................... 7 Media-recovery system (Cyclone) ..................... 7 2.4.1 Blast machine .......................... - Page 3 Adjust door safety interlook......................18 4.4.7 MAINTENANCE AND CLEANSE ......................18 Preface ..........................18 If required .......................... 18 After max. 8 h of blasting ....................18 After max. 50 h of blasting ....................19 After max. 150 h of blasting ....................19 After other periodes of time ....................
-
Page 4: Abbreviations, Definitions, Symbols And Icons
1 Abbreviations, definitions, symbols and icons Risk of injuri! Electrostatic strokes! Connect electric circuit points Ground! only by authorized electrician Noise > 85dB(A)! Explosion hazard caused by dust! Wear ear protection Ground! Explosion hazard! Risk of injuri! Connect only max. admitted Dicharge completely pressure during pressure. -
Page 5: Operating Mode Of The Complete System
2.3 Operating mode of the complete system Abrasiv circiut flow - Basic principle Pure air 9 / -QN1 Manual abrasive metering valve Abrasive, dust and air 10 / -QM2 Diaphragm valve /cleaning Abrasive and air 11 / -QM4 Outlet valve Dust and air - - / -RM1 Dust... - Page 6 Pneumatical flow scheme Filterreinigung / Filter cleaning Nettoyage des cartouches Freigabe Filterreinigung / Filter cleaning enabled / -RN 2 -RN 4 Validation nettoyage cartouches filtrantes -QM 2 -QM 5 -MB 2 -BP 2 -MB 2 Anzahl abhängig von Filtergröße / -BG 2 -PG 3 -KH 2...
-
Page 7: Description
2.4 Description BNP 65 or BNP 220 BNP601 or 721 BNP 75 and BNP 85 2.4.1 Media-recovery system (Cyclone) Cyclone principle Deposition of: Dust in dust collector Good media in circuit Coarse impurities in screen 2.4.2 Blast machine Volume: depending of the model Media metering valve: manual or pneumatic Controlled by foot pedal 2.4.3 Dust collector cartridge... -
Page 8: Control Elements
Recommandations for MBX-Filter Pulse interval: ca. 40..60 s Pulse duration: ca. 500 ms Follow up cleaning: ca. 5min exchangeable cartridge. Dust container 2.4.4 Control elements where notes /functiones Pressure regulation blasting Control box 2 to 7 bar Dedusting filter cartridge Pressure regulator on air balance Preference pressure: 5 bar vessel –... -
Page 9: Bnp 75 Und Bnp 85
3.1.2 BNP 75 und BNP 85 Weight A (mm) B (mm) 5000N 500 kg 2200 1200 5600 N 560 kg 2900 1300... -
Page 10: Bnp 601 And Bnp 721
3.1.3 BNP 601 and BNP 721 Gewicht A (mm) 8000 N 800 kg 1500 10 000 N 1000 kg 1850 Min 45° 3.1.4 Cyclone Type weight A (mm) 500 N 50 kg 800 mm*) 1200 700 N 70 kg 800 mm*) Min 90°... -
Page 11: Required Space For : Bnp 65 And 220
3.3.1 Required space for : BNP 65 and 220 picture 3: Required space for BNP-65 & 220 with stand alone cyclone and MBX-filter Pos 1 BNP 65( left) und BNP 220 (right) Pos 2 Cyclon (900 oder 1200 CFM) + blast pot Pos 3 MBX Filter 1500 CFM 3.3.2 Required space: BNP 75 and BNP 85... -
Page 12: Required Space For Bnp 601
3.3.3 Required space for BNP 601 Pos 1 = Cabinet BNP 601 Pos.2 = Car with turntable Pos.3 = Filter MBX (1500;2000) Pos.4 = 900 CFM Cyclone and blast machine Picture 4a: Required space for BNP-601 3.3.4 Required space for BNP 721 Pos 1 = Cabinet BNP 721 Pos.2... -
Page 13: Set-Up, Assembling And Operation Checkout
3.4 Set-up, assembling and operation checkout Cabinet set-up. -Requirements: see yellow cover -Bracing in the floor not necessary Warning! Explosion hazard! Connect only max. admitted pressure Air supply - max. 7 bar - for higher pressures install pressure regulator and safety valve between cabinet and air supply -air hose between air supply and cabinet: + Inner diameter : min 19 mm... -
Page 14: Instruction Handbook
stopping? Test cabinet with media, if no irregularities can be detected. Otherwise remedy errors. Therefor see section 6. Media loading - Exhauster off. - add media slowly into reclaimer hopper through the reclaimer door (blast pot). - Media capacity (initial fill) +Blast machine: 20l: 12l abrasive +Blast Machine : 40l: 25l abrasive +Blast machine: 100l: 60l abrasive... -
Page 15: Shut Down By Longer Interruption Of Work Or Moving The Cabinet
4.3 Shut down by longer interruption of work or moving the cabinet Remove media see 4.4.4. Disconnect electricity Authorized electrician Depressurize see 4.4.1. installation 4.4 Special procedures 4.4.1 Depressurizing Close external air supply Depressurize moisture separator over drain screw 4.4.2 Adjust media / air mixture The following steps must be followed in order to operate the manual Quantum metering valve: 1. -
Page 16: Negative Pressure, View, Media Consumption And Flow
4.4.3 Negative pressure, view, media consumption and flow BNP 65 & BNP 220 BNP 601 & 721 Damper Negative pressure View Media exhausting / Media suction Consumption lower better higher better higher worse lower worse 4.4.4 Media unloading Turn on exhauster Green push button Unloading the blast pot - Close choke valve on the blast pot... -
Page 17: Pulsing (Cleaning) Dust Collector Cartridge / Replace Cartridge / Disposal Of Residues
4.4.5 Pulsing (cleaning) dust collector cartridge / replace cartridge / disposal of residues Replace cartridge - pulse filter cartridge two times -start again cabinet and turn off after more than 2min + ca. 5 minutes dedusting pulse - push emergency stop - close air supply - depressurize installation (see 4.4.1) - unscrew filter cover... -
Page 18: Adjust Door Safety Interlook
4.4.7 Adjust door safety interlook Description Door safety interlock Nut for screw adjusting Actuating screw for safety interlock Cabinet door 5 Maintenance and cleanse 5.1 Preface During operation the cabinets are exposed to wear. In order to ensure safe operation and high efficiency the blast machines must be maintained regulary. -
Page 19: After Max. 50 H Of Blasting
5.4 After max. 50 h of blasting Check and if necessary. replace /cleanse (1) Blast gun and nozzle Nozzle gasket. (2) Moisture separator. Clean filter and sight glass with soap and warm water (3) Air hoses and blast hoses. - gaskets of couplings for wear -blast hose by hand for soft spots (4) Blast pot - pop up valve for wear by hand... - Page 20 (2) Abnormally high Cyclone door open or leaky. Replace gasket. media consumption. Too fine or too lighweight media. Install and adjust supplementary a Vortex cylinder. Negative pressure to high See 4.4.3 (3) Poor cleaning rate. Not enought blast media in circuit. Check and if necessary refill. Media metering valve is adjusted A new adjustment is necessary (see 4.4.2).
-
Page 21: Admitted Modifications For Users
- first person „is blasting“ - second person checks leakages on controles lines (7) Air only (no media) No blast media in the blast circuit refill comes out the nozzle Moist media -Remove moist media. -Remove cause for humid air supply. Caution! Risk of injuri! Dicharge completely pressure during maintenance jobs. -
Page 22: Replacement Parts
8 Replacement parts 8.1 Replacement parts BNP 65, BNP 75, BNP 85 and BNP 220 Pos. description BNP 65 / BNP 75 BNP 85 / BNP 220 Door gasket per m 12434Z 12434Z Left door complete ( blue) 100326 100328 Right door complete (blue) 100327 100329... -
Page 23: Replacement Parts Bnp 601 And 721
(15) Rubber glove, right 12711Z 12711Z (16) Clamp (for gloves) 11576Z 11576Z (19) Grommet (for blast hose 6 mm) 12762Z 12762Z (21) Pneumatic valve safety door 12202Z 12202Z (23) Bushing safety door valve 15042Z 15042Z (26) Clamp f. Ø 100 mm / 4“ (wire) 90241Z Clamp f. - Page 24 - window glass-large (2,80m) 100962 100962 Window glass - small 12212Z 12212Z Window glass - large 12213Z 12213Z Change frame complete 100959 100959 Gasket 3 m 12434Z 12434Z Star handle 100551 100551 Glass change frame small 100991 100991 (10) Clamp for glove 11576Z 11576Z (11)
-
Page 25: Pneumatic Circuit
8.3 Pneumatic circuit Filterreinigung / Filter cleaning Nettoyage des cartouches Freigabe Filterreinigung / Filter cleaning enabled / -RN 2 -RN 4 Validation nettoyage cartouches filtrantes -QM 2 -QM 5 -MB 2 -BP 2 -MB 2 Anzahl abhängig von Filtergröße / -BG 2 -PG 3 -KH 2... -
Page 26: Blast Machine
Pos. Description For blast machine For blast machine with piping ½” with piping 1 ¼” 90256D 90545D Water separator KH1, KH2 100061 100061 Pressure regulator ¼“ (Pilot regulator) PG1, PG2 11831Z 11831Z Gauge (front mounting) 10709Z 10711Z Pressure regulator 12202Z 12202Z Pneumatic valve safety door 100835... - Page 27 Pos. Description For blast machine For blast machine with ½” piping with 1 ¼”piping CFB-0 –Brass coupling ½“ (pot) 90257D CFT –Iron cast coupling 1 ¼“ (pot) 91011D CQB-0 –Brass coupling for 90258D 13 x 7,5 CQP ¾“ Plastic coupling for 94350D Blast hose 13 x 7,5 pro m 04257D...
-
Page 28: Foot Pedal
8.6 Foot pedal Pos. Description Part no. 3-way foot valve complete 06266Z Silencer ¼“ 90941D Pipe plug ¼“ 01950D... -
Page 29: Cyclon Pression
8.7 Cyclon pression... - Page 30 Pos. Part no. Type Description 99959Z 16,8 m /min. Cyclon, pression, with flange for 1628, 1440 complete 99533Z 25,4 m /min. Cyclon, pression, with flange for 2040 complete 99750Z 25,4 m /min. Cyclon, pression, with flange for 2452 complete 99532Z 34 m /min.
-
Page 31: Dust Collector And Blower
Vortex cylinder for cyclon ∅ 150 mm (13) 19080Z 16,8 m /min. Vortex cylinder for cyclon ∅ 180 mm 19084Z 25,4 m /min. Vortex cylinder for cyclon ∅ 225 mm 19087Z /min. (14) ohne Vortex pipe (15) 12263Z Door latch Pipe for cyclon ∅... -
Page 32: Grounding
8.11 Grounding Pos. Description Part no. Earth screw M8 complete with nut, lug and earth washer 100732 Ground wire 10 mm per m 100769 8.12 Options, Accessories Figure 9: Track assembly: truck, hopper, work car with turntable Pos. Description Re-fitting requirements 65 / 75 220 / 85... -
Page 33: Further Options
8.12.1 Further options Re-fittings possibles by customer Reinforcements for loadings till 5000 N conditional Reinforcements for loadings till 20000 N Oscillator horizontal , vertical) Rubber coating PU coating Grounding the nozzle...
Need help?
Do you have a question about the BNP Series and is the answer not in the manual?
Questions and answers