Clemco ZERO INEX Manual

Clemco ZERO INEX Manual

Suction cabinet with 300 cfm reclaimer

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© 2016 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
INEX SUCTION CABINET
With 300 CFM Reclaimer
O. M. 21803
DATE OF ISSUE:
REVISION:
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS
AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry and
is confident that industry professionals will use their knowledge and
expertise for the safe and efficient use of these products.
The products described in this material, and the information relating
to these products, are intended for knowledgeable, experienced
users. It is the responsibility of the user to insure that proper training
of operators has been performed and a safe work environment is
provided.
No representation is intended or made as to: the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates regarding production rates or finishes are the responsibility
of the user and must be derived solely from the user's experience
and expertise, not from information contained in this material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to the
suitability of or engineering balance of or compliance with regulations
or standard practice of any such combination of products or
components the user may employ.
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating, dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products used
in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.
12/96
F 07/16

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Summary of Contents for Clemco ZERO INEX

  • Page 1 NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL Clemco proudly provides products for the abrasive blast industry and is confident that industry professionals will use their knowledge and expertise for the safe and efficient use of these products.
  • Page 2 Warning indicates a hazardous situation that, if by the blasting process. Do not use dust not avoided, could result in death or serious collectors with simple cloth filters for those injury. applications. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 3 60 to 180-mesh that is specifically carbide nozzle when blasting with aggressive media, as manufactured for dry blasting. Media sizes listed are for noted in Section 1.7.4. © 2007 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803...
  • Page 4 Reclaimers with welded-on tops dryer or aftercooler in the air supply line. require grinding to remove the baffle and once it is removed it cannot be replaced. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 5: Installation

    No. 5 No. 6 25 feet 3/4" 3/4" 1" 50 feet 3/4" 3/4" 1" 75 feet 3/4" 1" 1" 100 feet 3/4" 1" 1" Figure 4 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 6 115 VOLT, 1PH WIRING FOR CABINET AND DUST COLLECTOR MOTOR Figure 5 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 7: Operation

    Close door; the door interlock system will pressure per Section 4.1. The regulator is located on the prevent blasting if either door is open. top, left side of the cabinet. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 8 (clockwise when viewed from the top) covering more of the holes so less air © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 9 Test the operation with the doors open and then again closed. Point the nozzle away from the door during the tests, and only open the door enough to disengage © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 10 8" from the top of the reclaimer. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 11: Preventive Maintenance

    Inspect internal parts of the BNP gun for wear. Replace parts as needed per Section 6.2. 5.2.4 Inspect flex hoses for wear. 5.2.5 During operation, inspect cabinet door seals for media leaks. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 12: Service & Maintenance

    Figure 14, while supporting the top of the window with Figure 12 the other hand. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 13 View Window Figure 18 Cabinet Wall 6.4.8 Attach the appropriate tip to the optional installation tool as shown in Figure 19. Wide Channel Narrow Channel Figure 16 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 14 Figure 21. Rotate the tip as needed, if the light shield or other obstructions interfere with moving the installation tool around turns. Continue © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 15: Troubleshooting

    7.3.8 Moist media. Frequent bridging or blockage in the area of the metering valve can be caused by moisture. Refer to Section 7.5. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 16 7.6.4 Make sure lines are not reversed on the foot pedal or pilot regulator. Refer to the schematic in Figure 29. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 17 7.13.5 Reclaimer door open. DO NOT operate unless door is closed. 7.13.6 Obstruction flex hose. Remove hoses and check for blockage. © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 18: Accessories And Replacement Parts

    Extension Nozzle NOTE: Leave the standard nozzle in the gun, slip the nozzle holding nut over the extension nozzle, and tighten onto the gun body Figure 23 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 19 Support bracket, each ....... 24757 Band-clamp attachment ......12711 Quick-Change (clampless attachment) ..28639 22 25 23, 24 Some parts rotated or removed for clarity Figure 24 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 20 Wide spray retaining ring ......12038 Wide spray nozzle guard ......12295 Adjusting tool, air jet ......... 19041 Green air hose Clear media hose Figure 25 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 21 Nut, adjusting stem lock ......23099 Body, metering valve ......... 11532 Fitting, hose, 3/8" NPT x 1/2" barb .... 06369 Plug, metering valve ........12011 Figure 27 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 22 Adaptor, 1/2" NPT x 1/2" flare ....11351 (inlet) (outlet) (inlet) (outlet) Unregulated Air To IN on valve Regulated Air To OUT on valve Compressed Air Inlet Figure 29 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...
  • Page 23 Screen assembly, 8-mesh ......21265 *These items are not included with replacement reclaimer. Order separately if needed. Some parts rotated or remove for clarity Figure 30 © 2016 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21803, Rev. F 07/16...

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