Clemco Zero Pulsar 3D Manual

Suction blast cabinet
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© 2020 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
© 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374
Pulsar
Suction Blast Cabinet
DATE OF ISSUE: 02/20
REVISION:
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS
AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry and
is confident that industry professionals will use their knowledge and
expertise for the safe and efficient use of these products.
The products described in this material and the information relating to
these products are intended for knowledgeable, experienced users. It
is the responsibility of the employer to ensure that proper training of
operators has been performed and a safe work environment is
provided.
No representation is intended or made as to the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates regarding production rates or finishes are the responsibility
of the user and must be derived solely from the user's experience and
expertise, not from information contained in this material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to the
suitability of, engineering balance of, or compliance with regulations
or standard practice of any such combination of products or
components the user may employ.
This equipment is only one component of a cabinet blasting operation.
Other products, such as air compressors, air filters and receivers,
abrasives, equipment for ventilating or dehumidifying, or other
equipment, even if offered by Clemco, may have been manufactured
or supplied by others. The information Clemco provides is intended to
support the products Clemco manufactures. Users must contact each
manufacturer and supplier of products used in the blast operation for
warnings, information, training, and instruction relating to the proper
and safe use of their equipment.
®
3D
O. M. 29374

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Summary of Contents for Clemco Zero Pulsar 3D

  • Page 1 Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures. Users must contact each manufacturer and supplier of products used in the blast operation for warnings, information, training, and instruction relating to the proper and safe use of their equipment.
  • Page 2: Table Of Contents

    Door Interlocks ............4.5  Adjustable Door Slide, Reclaimer Storage Section ... 4.6 Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 3: General Description

    Optional Accessories ........... 8.1 ® Gun and Hose Assembly ........8.2 View-Window Assembly ..........8.3 LED Light Assembly ............ 8.4 Foot-Pedal Assembly ..........8.5 Cabinet Replacement Parts ......... 8.6 © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 4: Theory Of Operation

    (SDS) for the discharging clean air. When the foot pedal is released, blast media. blasting stops. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 5: Nozzle Options

     Bleed the compressed-air supply line. recommended for suction-style cabinets because the lower blast velocity of suction blasting combined with the © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 6 1/2" NPT Air Filter Apply thread sealant to male threads Air Fitting Air-Supply Hose Some items removed for clarity. Figure 2 © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 7: Ground Cabinet

    Unscrew plug to empty  media from reclaimer. Figure 4 Do not pulse new dust collectors or replacement cartridges until the cartridges are properly seasoned, as instructed in Section 6.8. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 8: Loading And Unloading Parts

    The distance from the part affects size of blast blasting if door is open. pattern. Under normal conditions, hold approximately 3" to 6" from the surface of the part. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 9: Stop Blasting

    Push knob in to lock it. Push Knob in to lock it. When viewed from the knob end, Figure 6 turn clockwise to increase pressure; turn counterclockwise to decrease pressure. Figure 5 © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 10: Optional Manometer

    Sealing the fitting will prevent leaks that alter the reclaimer’s separation efficiency. Air drawn into the reclaimer will cause carryover of good media to the dust collector. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 11: Air Jet Adjustment

    Air Jet Adjustment ‒ Figure 9 4.4.1 Thread the air jet 4-1/2 to 5 full turns into the gun body. Doing so will leave 3-1/2 to 4 threads exposed past © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 12: Adjustable Door Slide, Reclaimer Storage Section

    Toxicity and health risk vary with type of media and dust generated by blasting. The respirator must be approved for the type of dust generated. Identify all material being © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 13: Daily Inspection And Maintenance Before Blasting

    © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 14: Additional Cartridge Pulsing

    6.1.3 Quick-change type, clampless installation: Quick-change gloves are held in place using spring rings sewn into the attachment end of the glove. To install, insert © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 15: Bnp ® Gun And Hose Assembly

    6.5.2 Remove the window to prevent breakage. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 16: Led Light Assembly

    6.6.1.2 Remove the nut and washer that attach the light- and tagout procedure to power supply. mount cover to the cabinet and remove the cover, as shown in Figure 17. 6.6.4.2 Remove the light-mount cover, per Section 6.6.1. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 17: Filter Cartridge Replacement

    Do not force it; only a slight pull removed on the tubing is required if the collar is pushed in correctly. for clarity. Figure 18 © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 18: Replace Reclaimer Wear Plate

    Reclaimer slide door open. Refer to Section 4.6 Wear Plate to adjust slide door. Figure 20 7.2.3 Media may be too fine or worn-out. Refer to Section 1.8 for recommended media size. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 19: Reduction In Blast Cleaning Rate

    7.8.6 Blast pressure too high. Reduce pressure to 80 and dry. If parts are oily or greasy, degrease and dry them psi maximum. prior to blasting. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 20: Air Only (No Media) From Nozzle

    7.13.8 Exhauster not operating. Make sure exhauster motor is in operation. If it is not, have the motor and circuit checked by a qualified electrician. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 21: Static Shocks

    If the switch is not aligned to 7.17.4 Check alignment of pulse-valve cam follower: function as described, align as follows: With the exhauster running and with blast pressure © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 22 Section 7.17.5.1.  If the actuator does not operate as noted, remove the urethane tubing from the actuator and press and release the foot pedal. © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 23: Accessories And Replacement Parts

    Hose, 1/2" air, specify ft. required ..... 12472 Hose, media, clear, specify ft. required ..12476 Adjusting tool, correctly positions air jet ..19041 Green air hose Figure 25 Clear media hose Figure 23 © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 24: Foot-Pedal Assembly

    Roll pin, 1/8" ..........20479 Bracket, valve mount ........ 22858 Fitting, 1/8" NPT elbow x 1/8" barb ... 11733 Tie, nylon wire ........... 12139 12 15 Pulse Controls Figure 26 © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 25: Cabinet Replacement Parts

    Glove, left hand only ........29905 Glove, right hand only ....... 29906 *Light assembly shown for reference. Refer to Figure 26 for parts. Some items removed or rotated for clarity. Figure 27 © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 26: Cabinet Controls And Plumbing

    Unregulated Air To “OUT” Port Pedal shown without top for clarity. 6 & 7 Compressed Air Inlet Directional arrows on control lines shows direction of air flow. Figure 28 © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 27: Reclaimer Assembly

    3-feet required ...........00187 To blast gun, refer to Section 8.4. * Apply to full surface of door slide then cutout slot openings. Some items removed or rotated for clarity. Figure 29 © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...
  • Page 28: Dust Collector Assembly

    Valve, 3/4" NPT diaphragm pulse ....25867 Elbow, 1/8" NPT brass st ......03993 Reclaim mount ..........29902 Nipple, 1/8" brass hex ........01945 6, 7 Some items removed or rotated for clarity. Figure 30 © 2020 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 29374...

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