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Tyco Electronics PRO-CRIMPER III Instruction Sheet

Tyco Electronics PRO-CRIMPER III Instruction Sheet

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Die Assembly
The PRO- - CRIMPER III Hand Crimping Tool is a "Commercial" grade tool and
is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. A variety of tools is offered to satisfy your
performance requirements. For additional information, contact the Tooling
Assistance Center at 1- - 800- - 722- - 1111.
TE Die Assembly
Locator Assembly{
91338 2
91338--2
{ Supplied with die assembly. Also available separately.
} Contact the Tooling Assistance Center or Product Information (at the number listed below) for specific contact part numbers.
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool Assembly
91338--1 consists of Die Assembly 91338--2 and
PRO--CRIMPER III Hand Crimping Tool Frame
354940--1. The die assembly consists of crimping
dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
All dimensions on this document are in
NOTE
millimeters [with inches in brackets]. Figures are
i
not drawn to scale.
Reason for revision will be listed in Section 11,
REVISION SUMMARY.
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO- CRIMPER* III Hand Crimping
Tool Assembly 91338- 1
with Die Assembly 91338- 2
Locator
Assembly
Contact Support
Moving Jaw
Ratchet Adjustment
Wheel
Product Family}
0.64 mm
0.64 mm
58515 1
58515--1
Contacts
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Stationary Jaw
Size
Insulation Diameter
(AWG)
20
18
Figure 1
2. DESCRIPTION
The tool features a tool frame with a stationary jaw
and handle, moving jaw, moving handle, and
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping chambers. See Figure 1.
The die assembly features a wire anvil, insulation
anvil, wire crimper, and insulation crimper.
Die retaining pins and die retaining screws are used
to position and secure the dies in the tool frame.
Attached to the outside of the frame is a locator
assembly, which contains a locator and contact
retainer. A nut is used on the upper die retaining
screw to hold the locator assembly in place.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408- - 8377
22 JUL 09 Rev A
Pivot Pin
PRO- - CRIMPER III
Hand Crimping Tool Frame
354940- - 1 (408- - 9930)
Back of Tool
(Wire Side)
Stationary Handle
Movable Handle
Wire
Strip Length
(Max.)
1.85 [.073]
3 81 [ 150]
3.81 [.150]
2.13 [.084]
1 of 6
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 PRODUCT INFORMATION 1- - 800- - 522- - 6752 For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOC B *Trademark. Other products, logos, and company names used are the property of their respective owners.
  • Page 2 6. Insert two short die retaining pins through the retaining screws, and the four die retaining pins. tool frame and into the crimpers. Slide the anvils and crimpers out of the tool jaws. 2 of 6 Rev A Tyco Electronics Corporation...
  • Page 3 Tool Stationary Jaw Screw for (Wire Side) Contact Locator Contact Mating Wire Strip Length Wire Contact Contact Support Support Locator in Contact Wire Inserted to Wire Stop Slot Locator Wire Stop Figure 3 Rev A 3 of 6 Tyco Electronics Corporation...
  • Page 4 Wire Size Crimp Section Crimp Height Figure 5 AWG (Max.) Marking Dimension “A” 1.07 [.042] 1.19 [.047] Figure 4 2. Crimp the contact(s) according to the procedures provided in Section 5, CRIMPING PROCEDURE. 4 of 6 Rev A Tyco Electronics Corporation...
  • Page 5: Maintenance

    Remove any debris with Order repair kit and replaceable parts through your a clean, soft brush. Do not use objects that could Tyco Electronics representative, or call damage the tool. When not in use, keep handles 1--800--526--5142, or send a facsimile of your...
  • Page 6 (Customer Manual 409- 10052) (Instruction Sheet 408- 4070) Battery Tool (Pin Die) 1213890- 1, - 2 Battery Tool (Shouldered Die) 1725837- 1, - 2 (Customer Manual 409- 10065) (Customer Manual 409- 10053) 6 of 6 Rev A Tyco Electronics Corporation...

This manual is also suitable for:

91338-191338-2