Tyco Electronics PRO-CRIMPER III Instruction Sheet

Tyco Electronics PRO-CRIMPER III Instruction Sheet

Hand crimping tool

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
(Supplied with Die 
Assembly)
Front of Tool
(Locator Side)
Die Assembly
Moving Jaw
Ratchet
Adjustment
Wheeel
The PRO-CRIMPER III Hand Crimping Tool is a "Commercial" grade tool and is designed
primarily for feild installation, repair, maintenance work, or prototyping in industrial,
commercial, or institutional applications. Product crimped with this tool will meet the crimp
height requirements for hand tools found in the appropriate 114 series specification, but may
not comply with other features or parameters of the specification. Tyco Electronics offers a
variety of tools to satisfy your performance requirements. For additional information, contact
the Tooling Assistance Center at 1-800-722-1111.
TE DIE
TE LOCATOR
ASSEMBLY
ASSEMBLY
90872-2
† Call the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for part numbers.
1. INTRODUCTION
PRO-CRIMPER III Hand Crimping Tool Assembly
90872-1 consists of Die Assembly 90872-2 and 
PRO-CRIMPER III Hand Crimping Tool Frame
354940-1. The die assembly consists of crimping dies
and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
© 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
PRO-CRIMPER* III Hand Crimping
Tool Assembly 90872-1 with
Die Assembly 90872-2
CONTACT
FAMILY†
.093 Commercial
58516-1
Pin and Socket
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Pivot Pin
PRO-CRIMPER III Hand
Crimping Tool Frame
354940-1 (408-9930)
SIZE
(AWG)
24-22
20-18
Figure 1
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures and
illustrations are for identification only and are not
i
drawn to scale.
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
2. DESCRIPTION
Refer to Figure 1 and Figure 2.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-9967
DEC 22 11 Rev D
Back of Tool
(Wire Side)
Stationary
Handle
Moving
Handle
WIRE
INSULATION
STRIP LENGTH
DIAMETER
(mm IN.)
3.96 to 4.72
2.79 [.110] Max
[.156 to .186]
1 of 6
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 Wheeel Stationary Handle The PRO-CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and is designed primarily for feild installation, repair, maintenance work, or prototyping in industrial, Moving commercial, or institutional applications. Product crimped with this tool will meet the crimp...
  • Page 2 408-9967 Locator Assembly Tool Frame Locator Insulation Die Retaining Pins Chamfer Crimper Wire Crimper Offset Wire Anvil Insulation Chamfer Die Retaining Screws Anvil Figure 2 The tool features a tool frame with a stationary jaw 5. Place the wire crimper and insulation crimper so that their chamfered sides and their marked and handle, a moving jaw, a moving handle, and an adjustable ratchet that ensures full contact crimping.
  • Page 3: Crimping Procedure

    408-9967 4. CONTACT SUPPORT ADJUSTMENT contact is still being bent during crimping, repeat the adjustment procedure. The contact support is preset prior to shipment, but NOTE minor adjustment may be necessary. Refer to 5. CRIMPING PROCEDURE  Figure 3. This tool is provided with a crimp adjustment NOTE feature.
  • Page 4 408-9967 Make sure that both sides of the insulation barrel Proceed as follows: CAUTION are started evenly into the crimping section. Do 1. Refer to Figure 4 and select a wire (maximum NOT attempt to crimp an improperly positioned size) for each crimp section listed. contact.
  • Page 5: Maintenance

    Ensure that the tool and dies are clean by wiping them Customer-replaceable parts are shown in Figure 1. with a clean, soft cloth. Remove any debris with a Available separately, PRO-CRIMPER III Hand clean, soft brush. Do not use objects that could Crimping Tool Repair Kit 679221-1 includes a damage the tool.
  • Page 6 408-9967 Die Assembly 90872-2 Can Be Used in the Following Tools: PRO-CRIMPER III Hand Tool Frame 354940-1 SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-9930) (Instruction Sheet 408-8851) SDE Bench Terminator 1490076-2 626 Adapter 679304-1 (Customer Manual 409-10052) (Instruction Sheet 408-4070)

This manual is also suitable for:

90872-190872-2

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