Tyco Electronics PRO-CRIMPER III Instruction Sheet

Tyco Electronics PRO-CRIMPER III Instruction Sheet

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
(Supplied with Die Assembly)
Front of Tool (Locator Side)
Die Assembly
The PRO-CRIMPER III Hand Tool is a Commercial" grade tool and is
designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate application specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1-800-722-1111.
DIE ASSEMBLY
DIE ASSEMBLY
LOCATOR ASSY
LOCATOR ASSY
PART NUMBER
PART NUMBER
1976141 2
1976141-2
58515 1
58515-1
{
Supplied with die assembly, also available separately.
for specific contact part numbers.
1. INTRODUCTION
PRO–CRIMPER III Hand Tool Assembly 1976141–1
consists of Die Assembly 1976141–2 and
PRO–CRIMPER III Hand Tool Frame 354940–1. The
die assembly consists of crimping dies and a locator
assembly. See Figure 1. Read these instructions
thoroughly before crimping any contacts.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for reference only, and are
not drawn to scale.
2. DESCRIPTION
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
E
2008 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO-CRIMPER* III Hand
Tool Assembly 1976141-1
with Die Assembly 1976141-2
Moving Jaw
Ratchet Adjustment Wheel
{
CONTACT
CONTACT
}
FAMILY
MOLEX
Mini-Fit Jr.
}
Contact the Tooling Assistance Center number at the bottom of this page
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Pivot Pin
PRO-CRIMPER III Hand Tool
Frame 354940-1
(See Instruction Sheet 408-9930)
WIRE
SIZE
INSUL DIA.
2
(mm
[AWG])
mm [in.] Max.
0.35-0.08
1.80
[22-28]
[.071]
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
Attached to the outside of the frame is a locator
assembly, which contains a locator, a spring retainer,
and a contact support.
Die retaining pins and die retaining screws are used
to position and secure the dies in the tool frame. A
nut is used on the upper die retaining screw to hold
the locator assembly in place.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-10120
06 MAR 08
Rev B
Back of Tool (Wire Side)
Stationary Handle
Moving Handle
STRIP LENGTH
mm [in.]
2.79-3.30
[.110-.130]
1 of 5
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 (See Instruction Sheet 408-9930) Moving Jaw Ratchet Adjustment Wheel The PRO-CRIMPER III Hand Tool is a Commercial" grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand tools in...
  • Page 2 408-10120 PRO-CRIMPER III Hand Tool Assembly 1976141-1 Locator Assembly Tool Frame Locator Die Retaining Pins Chamfer Insulation Crimper Wire Crimper Offset Wire Anvil Chamfer Insulation Anvil Die Retaining Screws Figure 2 3. INSTALLATION AND REMOVAL OF DIE SET AND 10. Place the nut onto the end of the long screw...
  • Page 3: Crimping Procedure

    408-10120 PRO-CRIMPER III Hand Tool Assembly 1976141-1 Locator Contact Support Back of Tool Adjustment (Wire Side) Screw for Contact Strip Length Contact Support (Typ) Wire Locator in Wire Stop Slot Wire Inserted to Stop Figure 3 4. Slightly loosen the nut that holds the locator 3.
  • Page 4: Crimp Height Adjustment

    408-10120 PRO-CRIMPER III Hand Tool Assembly 1976141-1 Position Point on Center of Wire Barrel Opposite seam Crimp Height Modified Anvil PULL CONDUCTOR CRIMP INSULATION CRIMP NEST TERMINAL WIRE SIZE FORCE (REF) (REF) DESIGNATION PART [AWG]) [AWG]) (MIN ) (MIN.) NUMBER...
  • Page 5: Visual Inspection

    408-10120 PRO-CRIMPER III Hand Tool Assembly 1976141-1 9. VISUAL INSPECTION Screwdriver The crimping dies should be inspected on a regular basis to ensure that they have not become worn or damaged. Inspect the crimp sections for flattened, chipped, worn, or broken areas. If damage or abnormal wear is evident, the tool must be replaced.
  • Page 6 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity 1976141-1...

This manual is also suitable for:

1976141-1

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