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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
(Supplied with
Die Assembly)
Front of Tool
(Locator Side)
Die Assembly
Contact Guide
The PRO-CRIMPER III Hand Crimping Tool is a Commercial" grade
tool and is designed primarily for field installation, repair, maintenance work,
or prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specifications, but may not comply with other
feature parameters of the specification. Tyco Electronics offers a variety of
tools to satisfy your performance requirements. For additional information,
contact the Tooling Assistance Center at 1-800-722-1111.
TE Die Assembly
TE Locator Assembly
58604-2
{
}
Supplied with die assembly, also available separately.
Contact the Tooling Assistance Center (or Product Information Center) at the numbers listed below for specific contact part numbers.
1. INTRODUCTION
PRO–CRIMPER III Hand Crimping Tool Assembly
58604–1 consists of Die Assembly 58604–2 and
PRO–CRIMPER III Hand Crimping Tool Frame
354940–1. The die assembly consists of crimping
dies and a locator assembly.
E
2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO-CRIMPER* III Hand
Crimping Tool Assembly 58604-1
with Die Assembly 58604-2
Moving Jaw
Ratchet Adjustment Wheel
{
Contact Family
Standard Power
S
58516-1
Timer and
5.8mm Tab
5.8mm Tab
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Tool Marking (2)
Pivot Pin
PRO-CRIMPER III Hand
Crimping Tool Frame
354940-1
Moving Handle
}
2
Size (mm
)
(Color)
4.0
(Brown)
[.130-.177]
2.5
(Yellow)
[.087-.118]
1.5
(Blue)
Read these instructions thoroughly before crimping
any contacts.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-4343
28 MAY 09
Rev A
Back of Tool
(Wire Side)
(408-9930)
Stationary Handle
Wire
Insul Dia
Strip Length
(mm [in.])
(mm [in.])
3.3-4.5
4.2-5.0
[.165-.197]
2.2-3.0
3.7-4.5
[.146-.177]
1 of 5
LOC B
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Table of Contents
Related Manuals for Tyco Electronics PRO-CRIMPER III
Summary of Contents for Tyco Electronics PRO-CRIMPER III
- Page 1 Moving Jaw Ratchet Adjustment Wheel Stationary Handle The PRO-CRIMPER III Hand Crimping Tool is a Commercial" grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand tools in...
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Page 2: Revision Summary
408-4343 PRO-CRIMPER III Hand Crimping Tool Assembly 58604-1 Nuts Locator Tool Frame Assembly Contact Guide Short Die Retaining Pins Insulation Chamfer Crimper Die Retaining Screws Wire Crimper Offset Wire Long Die Insulation Anvil Chamfer Retaining Pins Anvil Figure 2 Reasons for revision can be found in Section 11, 3. -
Page 3: Crimping Procedure
408-4343 PRO-CRIMPER III Hand Crimping Tool Assembly 58604-1 NOTE position the contact guide against the side of the The ratchet has detents that create audible clicks tool jaw. as the tool handles are closed. 12. Thread, but do not tighten, the nut onto the end of the screw enough to hold the contact guide in place. -
Page 4: Crimp Height Adjustment
408-4343 PRO-CRIMPER III Hand Crimping Tool Assembly 58604-1 Refer to the table in Figure 1 and select wire of the Electronics does not manufacture or market specified size and insulation diameter. Strip the wire crimp–height comparators. Detailed information on to the length indicated in Figure 1, taking care not to obtaining and using crimp–height comparators can be... -
Page 5: Visual Inspection
408-4343 PRO-CRIMPER III Hand Crimping Tool Assembly 58604-1 9. VISUAL INSPECTION Screwdriver The crimping dies should be inspected on a regular basis to ensure that they have not become worn or damaged. Inspect the crimp sections for flattened, chipped, worn, or broken areas. If damage or abnormal wear is evident, the tool must be replaced.
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