Tyco Electronics PRO-CRIMPER III Instruction Sheet

PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Die Assembly
Ratchet Adjustment
Wheel
PRO-CRIMPER III hand tool is a Commercial" grade and is designed
primarily for field installation, repair, maintenance work, and prototyping in
industrial, commercial, and institutional applications. Product crimped with
this tool will meet the crimp height requirement for hand tools in the
appropriate application specification (114-series), but may not comply with
other feature parameters of the document. A variety of tools are offered to
satisfy performance requirements. For additional information, contact the
Tooling Assistance Center at the number at the bottom of this page.
HAND TOOL DIE
ASSEMBLY ASSEMBLY
790163-1 790163-2
790163-3 790163-4
790163-5 790163-6
790163-7 790163-8
D
For additional modular plug part numbers, contact PRODUCT INFORMATION at the bottom of this page.

1. INTRODUCTION

PRO–CRIMPER III Hand Tool Assembly 790163–[ ]
consists of PRO–CRIMPER III Hand Tool Frame
354940–1 and Die Assembly 790163–[ ].
The tool assembly is used to crimp the contacts, and
the internal and external strain reliefs of the modular
plugs listed in Figure 1.
E
2007 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO-CRIMPER* III
Hand Tool Assembly 790163-[ ]
With Die Assembly 790163-[ ]
Moving
Jaw
MODULAR
D
PLUG
SIZE (AWG)
336330-1, -2
336349-1 26-24
336462-1
1711413-1, -2 26-24
1933441-[ ] 26-24
1933442-[ ] 24-23
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary
Jaw
Back of Tool
Pivot Pin
PRO-CRIMPER III Hand Tool
Frame 354940-1
Moving Handle
CABLE
CONDUCTOR
OUTSIDE
INSULATION
DIAMETER (mm)
DIAMETER (mm)
0.80-1.00
0.80-1.00
0.89-1.09
0.89-1.09
Read these instructions thoroughly before using the
hand tool assembly.
Dimensions in this instruction sheet are in
NOTE
millimeters. Figures are not drawn to scale.
i
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-8738
31 JUL 07 Rev D
Stationary Handle
STRIP LENGTH
(mm)
5.0-6.0
5.0-6.0
6.0-7.0
35.0+5.0 35 0+5 0
4.7-5.3
1 of 4
LOC B