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INSTALLATION and OPERATION MANUAL
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
BARNES
BARNES
Submersible Sewage Ejector
Series: 2SEV & 3SEV, L & DS
.5, .75 & 1 HP,
1750 & 3450 RPM, 60 Hz.
Single and Double Seal
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Form No. 105241-Rev. AG
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Table of Contents
Related Manuals for Barnes 2SEV-DS Series
Summary of Contents for Barnes 2SEV-DS Series
- Page 1 BARNES BARNES ® INSTALLATION and OPERATION MANUAL Submersible Sewage Ejector Series: 2SEV & 3SEV, L & DS .5, .75 & 1 HP, 1750 & 3450 RPM, 60 Hz. Single and Double Seal IMPORTANT! Read all instructions in this manual before operating pump.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1999, 2002, 11/03, 6/05, 4/06 , 9/06, 2/07... -
Page 3: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: DISCHARGE ....2” NPT, Vertical, Bolt-on Flange SPEED ......1750 & 3450 RPM, 60Hz (nominal) 3” NPT, Vertical, Bolt-on Flange UPPER BEARING: LIQUID TEMPERATURE 104°F (40°C) Continuous Design ..Single Row, Ball, Oil Lubricated MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Load ..... - Page 5 2SEV-DS Series inches (mm) Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. 3SEV-L Series Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. 3SEV-DS Series Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models.
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Page 6: General Information
B-4) Service Centers: submersible wastewater pump to be installed or removed For the location of the nearest Barnes Service Center, check without requiring personnel to enter the wet well. Contact your your Barnes representative or Crane Pumps & Systems, Inc., local Barnes Pumps distributor for complete details. - Page 7 TYPICAL INSTALLATION WITH WIDE ANGLE LEVEL 120 Volt 1 Phase CONTROL Automatic Manual 240 Volt 1 Phase Automatic Manual FIGURE 2 FIGURE 3 Figure 2 shows a typical installation for 1 phase 120 and 240 volt pump with piggy-back plug for manual and automatic Automatic - Plug float cord into outlet, then plug pump operation.
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Page 8: Electrical Data
MODEL PART HP VOLT/PH Hz RPM NEMA INSUL. FULL LOCKED CORD CORD CORD WINDING RESISTANCE (Nom) START CLASS LOAD ROTOR SIZE TYPE Emerson Franklin G.E. CODE AMPS AMPS inch (mm) Main-Start Main-Start Main-Start 2SEV514L 104918 120/1 60 1750 12.0 21.3 14/3 SJTOW 0.375 (9.5) - Page 9 MODEL PART VOLT/PH Hz RPM NEMA INSUL. FULL LOCKED CORD CORD CORD WINDING RESISTANCE (Nom) START CLASS LOAD ROTOR SIZE TYPE Emerson Franklin G.E. CODE AMPS AMPS inch (mm) Main-Start Main-Start Main-Start 104944 3SEV514L 120/1 1750 12.0 21.3 14/3 SJTOW 0.375 (9.5) 1.51-16.10 104945...
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Page 10: Start-Up Operation
As the motor is oil filled, no lubrication or other maintenance AN OVERLOAD CONDITION OCCURS ! is required, and generally Barnes Pumps will give very reliable service and can be expected to operate for years on C-4.3) Moisture Sensors- DS Models: (Optional) normal sewage pumping without failing. -
Page 11: Service And Repair
SECTION F: SERVICE AND REPAIR Pumps that have had the oil drained from the Motor Housing - Apply pipe sealant to pressure gauge assembly NOTE: All item numbers in ( ) refer to Figures 16 thru 19. and tighten into pipe plug hole (See Figure 3). Pressurize motor housing to 10 P.S.I. - Page 12 F-3.1) Disassembly and Inspection: TABLE 1 - COOLING OIL - Dielectric Outer Seal (All Units) - To expose shaft seal (28) for SUPPLIER GRADE examination, disassemble volute and impeller as outlined in Enerpar SE100 paragraph F-2.1. If further repair is required, remove retaining Conoco Pale Paraffin 22 ring (28d), spring (28c) and rotating member (28b) from shaft...
- Page 13 Inner Seal (DS Units Only) - To expose inner shaft seal Motor & Seal Plate (28) for examination, remove outer seal as outlined above. Seal Pusher Remove socket head cap screws (64). Lift outer seal plate (29) and square-ring (27) from inner seal plate (5), See Figure 7. If further repair is required, remove snap ring (32), retaining ring (28d), spring (28c) and rotating member (28b) from shaft.
- Page 14 (52) to connect wire assemblies (51) to sensor leads. If found to be defective, contact a motor service station or Barnes Pumps Service department. Bearings- When replacing bearing, be careful not to damage the rotor or shaft threads. Clean the shaft thoroughly. Press...
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Page 15: Replacement Parts
FIGURE 14 Reconnect motor and optional control leads to the underside G-2 PART NUMBER: of the terminal block(s) (21), (54 optional) as shown in Figure The part number consists of a six (6) digit number, which 14. Note that the pins are numbered underneath the terminal appears in the catalog. - Page 16 FIGURE 15 - CONTIUED...
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Page 17: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 18: Single Seal - Cross-Section (Fig. 16)
2SEV- L & 3SEV- L Series, Single Seal FIGURE 16... -
Page 19: Single Seal - Exploded View (Fig. 17)
2SEV- L & 3SEV- L Series, Single Seal FIGURE 17... -
Page 20: Double Seal - Cross-Section (Fig. 18)
2SEV- DS & 3SEV- DS Series, Double Seal FIGURE 18... -
Page 21: Double Seal - Exploded View (Fig. 19)
2SEV- DS & 3SEV- DS Series, Double Seal FIGURE 19... -
Page 22: Parts List
PARTS KITS Seal Repair Kits: Single Seal ....P/N - 130180 (+) 2, 20, 27, 28, 36 Double Seal ...P/N - 130176 (†) 2, 20, 27, 28, 32, 36 Service Kits: Single Seal .....P/N - 130207 (◊) 2, 19, 20, 22, 24, 25, 27, 28, 36, 49, 65, 66 Double Seal ...P/N - 130172 () 2, 19, 20, 22, 24, 25, 27, 28, 32, 36, 44, 49, 65, 66 Seal Tool Kit ....P/N - 107271... - Page 23 +◊ 2-31051-224 O-ring (Std) † 2-31051-224 O-ring (Optional) for moisture and temp. sensors 103584 Terminal Block 1 Phase 103583 3 Phase ◊♦ 105111 Ground Wire Assembly 105111 Ground Wire Assembly (Optional) for moisture and temp. sensors 016660 Screw, Self Tapping #8-32 x .375”...
- Page 24 051621 Thermal Sensor (Optional) for temperature sensor, (Not Shown) 105155 Wire Assembly (Optional) for temperature sensor, (Not Shown) 134013 Terminal Connector (Optional) for temperature sensor, (Not Shown) 105106 Wire Assembly (Optional) for moisture sensor 103584 Terminal Block Temperature sensor options 113272 Moisture and temp.
- Page 25 Notes...
- Page 26 Notes...
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Page 27: Returned Goods Policy
IMPORTANT! WARRANTY REGISTRATION IMPORTANT! WARRANTY REGISTRATION Your product is covered by a warranty: Your product is covered by the enclosed Warranty. www.cranepumps.com/downloadables/CATALOGS_OIPMs/Warranty/24MonthWarranty.pdf If you have a claim under the provisions of the warranty, contact your local If you have a claim under the provision of the warranty, contact your local Crane Pumps &...