Krautzberger HS 30 Operating Instructions Manual
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Krautzberger HS 30 Operating Instructions Manual

Hand-held spray gun
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Operating instructions
GB
Hand-held Spray Gun HS 30
T-Dok-692-GB-Rev.0
200-0415 ￭ 200-0416 ￭ 200-0417 ￭ 200-0418
Translation of the original operating instructions

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Summary of Contents for Krautzberger HS 30

  • Page 1 Operating instructions Hand-held Spray Gun HS 30 T-Dok-692-GB-Rev.0 200-0415 ￭ 200-0416 ￭ 200-0417 ￭ 200-0418 Translation of the original operating instructions...
  • Page 2 Thank you for selecting a Krautzberger product. This product has been manufactured following state-of-the-art manufacturing procedures and extensive quality assurance measures. We promise you a product of the highest quality. If you have questions, requests or suggestions, please contact us. We are always glad to assist you.

  • Page 3: Table Of Contents

    ENGLISH Hand-held Spray Gun HS 30 Table of contents Function and identification....................5 Function........................5 Identification......................... 6 Using this operating manual..................... 7 Information about the operating manual..............7 Symbols in this operating manual................7 Personnel requirements....................9 Personal protective equipment..................9 Safety and responsibility....................
  • Page 4 Accessories........................42 Disassembly and disposal....................43 12.1 Safety........................43 12.2 Disassembly......................43 12.3 Disposal........................43 Technical data........................44 13.1 Dimensions and weight.................... 44 13.2 General specifications..................... 44 13.3 Dimensions......................45 Declaration of conformity....................46 Notes..........................47 Index..........................50 GB–4 mail@krautzberger.com, www.krautzberger.com...

  • Page 5: Function And Identification

    Depending on the customer configuration, the hand-held spray gun HS 30 can be fitted with the HV nozzle system. This is an HVLP system (hvlp = high volume, low pressure) for low-mist coating.

  • Page 6: Identification

    Scope of delivery Type Product number HS 30 200-0415 Suction connection HS 30 200-0416 Fluid connection HS 30 HVLP 200-0417 Suction connection HS 30 HVLP 200-0418 Fluid connection Operating manual T-Dok-692 Serial number The serial number of the hand-held spray gun is located on the main element. It serves as a unique identifier.

  • Page 7: Using This Operating Manual

    ENGLISH Hand-held Spray Gun HS 30 2 Using this operating manual Information about the operating manual Knowledge of the fundamental safety instructions and safety regulations is a basic require- ment for safe handling and defect-free operation of the product. This operating manual contains the most important information about enabling safe operation of the product.
  • Page 8 Warning signs Type of danger Warning – danger zone. Additional markings The following markings are used in this manual to highlight operating instructions, outcomes, lists, references, and other elements: Identification Explanation Step-by-step instructions ð Results of procedural steps GB–8 mail@krautzberger.com, www.krautzberger.com...

  • Page 9: Personnel Requirements

    ENGLISH Hand-held Spray Gun HS 30 Identification Explanation References to sections in this manual and other applicable docu- ments Lists without specified order [Button] Operating elements (e.g. buttons, switches), display elements (e.g. signal lights) ‘Display’ Screen elements (e.g. pushbuttons, assignment of function keys)
  • Page 10 Protective gloves protect hands from friction, abrasion, puncture wounds, or deeper injuries, as well as from contact with hot surfaces. Safety goggles Safety goggles are used to protect the eyes from airborne components and splashes of liquid. Protective clothing GB–10 mail@krautzberger.com, www.krautzberger.com...
  • Page 11 ENGLISH Hand-held Spray Gun HS 30 Protective clothing are tight fitting work clothes with low tear resistance, with tight sleeves, and without any protruding parts. Safety shoes Safety shoes protect the feet against crushing, falling parts or slipping on slippery ground.

  • Page 12: Safety And Responsibility

    Only use the manufacturer's OEM parts. Ä Chapter Only operate the hand-held spray gun in compliance with the values specified in ( 13 ‘Technical data’ on page 44). The conformity of the product is voided in case of structural modifications. GB–12 mail@krautzberger.com, www.krautzberger.com...

  • Page 13: General Safety Instructions

    ENGLISH Hand-held Spray Gun HS 30 Make sure that the connected compressed air is oil-free and free from solid matter. Operate the hand-held spray gun with processed, dried compressed air (air quality pursuant to DIN ISO 8573-1: quality class 4).

  • Page 14: Residual Risks

    Frost, etc. Residual risks Hand-held spray guns made by Krautzberger GmbH have been manufactured according to the state of the art and recognized technical safety regulations. Nonetheless, their use may pose a threat to the life or health of users or third parties, or harm the device itself or other material assets.

  • Page 15: Transport, Storage, And Packaging

    ENGLISH Hand-held Spray Gun HS 30 4 Transport, storage, and packaging Transport The hand-held spray gun is protected by cardboard packaging. The cardboard packaging can be reused for storage. Storage Store the hand-held spray gun under the following conditions: Store the hand-held spray gun in the original packaging.

  • Page 16: Overview

    Fig. 1: Overview Cap nut Main element Air regulator Material connection (flow design) Connector with needle stroke adjusting screw Plastic grip Hose nozzle, compressed air connection Pull lever Air nozzle 10 Flat jet controller 11 Material connection (Suction version) GB–16 mail@krautzberger.com, www.krautzberger.com...

  • Page 17: Installation

    ENGLISH Hand-held Spray Gun HS 30 6 Installation Safety Personnel: Specialised personnel Protective equipment: The selection of the protective equipment depends on the installation conditions on site. Always observe the applicable country-specific safety, accident prevention, occupational safety, and envi- ronmental protection regulations for the proper selection of the protective equipment.

  • Page 18: General Installation Information

    (HV3 and if using suction and flow pressure cups) or max. 12 bar by installing a pressure reg- ulator. Make sure that the connected compressed air is oil-free and free from solid matter. Operate the hand-held spray gun with processed, dried compressed air (air quality pursuant to DIN ISO 8573-1: quality class 4). GB–18 mail@krautzberger.com, www.krautzberger.com...

  • Page 19: Connections Of The Hand-Held Spray Gun

    ENGLISH Hand-held Spray Gun HS 30 Connections of the hand-held spray gun Fig. 2: Connections If necessary, attach a hose nozzle to the compressed air connection ( Fig. 2/3). Connect the compressed air supply to the hose nozzle. Fig. 3: Flow pressure and suction pressure cups If using a hand-held spray gun (item no.

  • Page 20: Operation

    The system owner is responsible for the presence and the up-to-date status of the safety data sheet and the associated generation of the risk assessment of the effected workstations. GB–20 mail@krautzberger.com, www.krautzberger.com...
  • Page 21 ENGLISH Hand-held Spray Gun HS 30 WARNING! Risk of injury due to recoil forces during the activation of the spray gun! During long-term use, the recoil forces created when the spraying process is activated can damage the central nervous system.

  • Page 22: General Information About Initial Start-Up / Commissioning

    For this reason, please test the suitability because we cannot offer any guarantees in this regard. Make sure that the hose lines used meet the requirements with regard to pressure, chemical, and mechanical load. Never point the compressed air or the spray jet at living beings. GB–22 mail@krautzberger.com, www.krautzberger.com...

  • Page 23: Commissioning

    ENGLISH Hand-held Spray Gun HS 30 Commissioning Switch on the compressed air supply. Where applicable, switch on the material pressure pump or pressurised material container for the spray medium. Point the hand-held spray gun at a test surface. Fig. 4: Pull lever...
  • Page 24 Adjust the fluid pressure if supplied by pumps or pressure container. Adjust the needle stroke with the adjustment screw ( Fig. 5/2). Adjust width of the spray jet with flat jet controller ( Fig. 5/3). Selection of the nozzle size. GB–24 mail@krautzberger.com, www.krautzberger.com...

  • Page 25: Shutting Down

    ENGLISH Hand-held Spray Gun HS 30 Shutting down 7.5.1 Temporary shut-down Fig. 6: Pull lever Disrupt the spraying process by releasing the pull lever ( Fig. 6/1). 200-0415 ￭ 200-0416 ￭ 200-0417 ￭ 200-0418 GB–25...
  • Page 26 Fig. 8/3) or a hand-held spray gun (item no. 200-0415 or 200-0417) with a suction pressure cup ( Fig. 8/1), turn the appropriate drain screw ( Fig. 8/2) until the pressure energy is audibly released from the flow or suction pressure cup. Then close the drain screw again. GB–26 mail@krautzberger.com, www.krautzberger.com...
  • Page 27 ENGLISH Hand-held Spray Gun HS 30 Ä Chapter Empty the flow and suction pressure cup and clean the hand-held spray gun ( 8.4 ‘Cleaning the hand-held spray gun’ on page 29). DANGER! Risk of fatal injury due to toxic, flammable or explosive material High risk potential during the storage and transport of the hand-held spray gun still containing toxic, flammable or explosive material or cleaning products.

  • Page 28: Maintenance

    The use of incorrect or defective spare parts can cause hazards for the personnel as well as damage, malfunctions or complete failure. – Only use OEM parts from Krautzberger or Krautzberger-approved spare parts. – In case of questions, always contact our Customer Care department.

  • Page 29: Maintenance Schedule

    Escaping air and spray medium as well as the deterioration of the spray pattern are signs that parts are worn. Contact Krautzberger Customer Care should you have any questions about maintenance work and maintenance intervals.
  • Page 30 Sound pressure level WARNING! Risk of injury due to recoil forces during the activation of the hand-held spray gun! Start the spraying process by actuating the trigger ( Fig. 9/2). Spray until the cleaning agent runs clear. GB–30 mail@krautzberger.com, www.krautzberger.com...
  • Page 31 ENGLISH Hand-held Spray Gun HS 30 End the spraying process by releasing the pull lever ( Fig. 9/2). End the supply of the cleaning agent. Blow out the remains of the cleaning agent by briefly actuating the pull lever ( Fig. 9/2).

  • Page 32: Changing The Material Nozzle And The Air Nozzle

    Risk of injury through the use of incorrect spare parts! Tighten the material nozzle ( Fig. 10/3) with suitable fork wrench. Release the pull lever ( Fig. 10/4). Reinsert the air nozzle ( Fig. 10/2) in the cap nut ( Fig. 10/1) and tighten. GB–32 mail@krautzberger.com, www.krautzberger.com...

  • Page 33: Changing The Material Needle

    ENGLISH Hand-held Spray Gun HS 30 Changing the material needle Removing the material needle Ä Chapter 8.5 ‘Changing the material nozzle Remove the material nozzle and air nozzle ( and the air nozzle’ on page 32). Fig. 11: Removing the material needle WARNING! The locking piece ( Fig.
  • Page 34 Insert the material needle ( Fig. 12/1) and the spring ( Fig. 12/2). Screw on the locking piece ( Fig. 12/3). Reinstall the material needle and the air nozzle ( Ä Chapter 8.5 ‘Changing the material nozzle and the air nozzle’ on page 32). GB–34 mail@krautzberger.com, www.krautzberger.com...

  • Page 35: Changing The Seals

    ENGLISH Hand-held Spray Gun HS 30 Changing the seals Remove the seals on the locking piece Fig. 13: Locking piece Remove the locking piece ( Fig. 13/3). Loosen the screw ( Fig. 131). Remove the locking piece ( Fig. 13/3) with the seals ( Fig. 13/2) from the needle stroke adjustment screw ( Fig.
  • Page 36 Remove the material needle ( Fig. 15: Seal nut/screw Remove the actuator ( Fig. 15/2). Unscrew the seal nut ( Fig. 15/1) and seal screw ( Fig. 15/3). Fig. 16: Cone seals Remove the cone seals ( Fig. 16/1 and 2). GB–36 mail@krautzberger.com, www.krautzberger.com...
  • Page 37 ENGLISH Hand-held Spray Gun HS 30 Install the seals on the main element Fig. 17: Cone seals WARNING! Risk of injury through the use of incorrect spare parts! Insert the cone seals ( Fig. 17/1 and 2). Fig. 18: Seal nut/screw Unscrew the seal screw ( Fig.
  • Page 38 Attach the material needle ( Ä Chapter 8.6 ‘Changing the material needle’ on page 33). Fig. 20: Seal nut/screw Tighten the seal nut ( Fig. 20/1) and seal screw ( Fig. 20/2). The valve shaft and material needle must move easily. GB–38 mail@krautzberger.com, www.krautzberger.com...

  • Page 39: Troubleshooting

    ENGLISH Hand-held Spray Gun HS 30 9 Troubleshooting Personnel: Qualified personnel If the fault is not included in the following tables or if it cannot be eliminated with the measures described, contact Krautzberger Customer Care. Troubleshooting table Spray pattern Error...

  • Page 40: Customer Care

    Ä Chapter or replace ( 8.5 ‘Changing the material nozzle and the air nozzle’ on page 32) the material nozzle. Customer Care Krautzberger GmbH Customer service Stockbornstr. 13 65343 Eltville am Rhein +49 6123 - 698151 customercare@krautzberger.com GB–40 mail@krautzberger.com, www.krautzberger.com...

  • Page 41: Spare Parts

    Item number according to spare parts list – Quantity – Desired shipping method (post, freight, sea, air, express) – Delivery address A complete spare part overview is available on the website of Krautzberger GmbH: www.krautzberger.de 200-0415 ￭ 200-0416 ￭ 200-0417 ￭ 200-0418 GB–41...

  • Page 42: Accessories

    Operating instructions T-Dok-692-GB-Rev.0 Accessories A wide range of accessories is available for the hand-held spray gun. For further information, visit us on the Internet (www.krautzberger.com) or contact your Krautzberger specialist dealer, consul- tant or our office staff. GB–42 mail@krautzberger.com, www.krautzberger.com...

  • Page 43: Disassembly And Disposal

    ENGLISH Hand-held Spray Gun HS 30 Disassembly and disposal 12.1 Safety Personnel: Specialised personnel Protective equipment: The selection of the protective equipment depends on the installation conditions on site and the medium used by the owner. The applicable country-specific safety, accident prevention, occupa-...

  • Page 44: Technical Data

    Atomisation air connection* Nozzle NW 8/9 or G1/4 male Continuous sound pressure level (depends on 73 to 96 dB(A) nozzle) Application efficiency Not specified * The details correspond to the standard model and can vary depending on configuration. GB–44 mail@krautzberger.com, www.krautzberger.com...

  • Page 45: Dimensions

    ENGLISH Hand-held Spray Gun HS 30 13.3 Dimensions Fig. 21: Dimensions 200-0415 ￭ 200-0416 ￭ 200-0417 ￭ 200-0418 GB–45...

  • Page 46: Declaration Of Conformity

    Operating instructions T-Dok-692-GB-Rev.0 Declaration of conformity Fig. 22: Declaration of conformity GB–46 mail@krautzberger.com, www.krautzberger.com...

  • Page 47: Notes

    ENGLISH Hand-held Spray Gun HS 30 Notes ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ 200-0415 ￭ 200-0416 ￭ 200-0417 ￭ 200-0418...
  • Page 48 Operating instructions T-Dok-692-GB-Rev.0 ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ GB–48 mail@krautzberger.com, www.krautzberger.com...
  • Page 49 ENGLISH Hand-held Spray Gun HS 30 ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ 200-0415 ￭ 200-0416 ￭ 200-0417 ￭ 200-0418...

  • Page 50: Index

    Use ............5, 12 GB–50 mail@krautzberger.com, www.krautzberger.com...
  • Page 51 ENGLISH Hand-held Spray Gun HS 30 User qualification ..........9 Weight .
  • Page 53 Krautzberger GmbH Stockbornstrasse 13 D-65343 Eltville am Rhein, Germany Hotline: +49 (0) 6123 698-222 Head Office: +49 (0) 6123 698-0 Fax: +49 (0) 6123 698-200 Email: mail@krautzberger.com Internet: www.krautzberger.com © Krautzberger GmbH 2018 © Krautzberger GmbH 2018...

This manual is also suitable for:

Hs 30 hvlp200-0415200-0416200-0417200-0418

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