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Summary of Contents for Krautzberger A15 eco
- Page 1 Operating instructions Automatic spray gun A15 eco T-Dok-665-GB-Rev. 0 200-0383 Translation of the original operating instructions...
- Page 2 Thank you for selecting a Krautzberger product. This product has been manufactured following state-of-the-art manufacturing procedures and extensive quality assurance measures. We promise you a product of the highest quality. If you have questions, requests or suggestions, please contact us. We are always glad to assist you.
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Page 3: Table Of Contents
ENGLISH Automatic spray gun A15 eco Table of contents Function and identification....................5 Function........................5 Identification......................... 5 Safety and responsibility....................7 Symbols in this manual....................7 Personnel requirements....................8 Personal safety equipment and clothing..............9 Responsibility of the owner..................10 Intended use...................... - Page 4 T-Dok-665-GB-Rev. 0 Troubleshooting....................... 35 Customer Care......................35 Spare parts........................38 Spare parts........................ 38 Accessories........................39 Disposal..........................40 Technical data........................41 12.1 Dimensions and weight.................... 41 12.2 General specifications..................... 41 12.3 Dimensions......................41 Declaration of incorporation................... 42 Index..........................43 GB–4 mail@krautzberger.com, www.krautzberger.com...
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Page 5: Function And Identification
ENGLISH Automatic spray gun A15 eco 1 Function and identification Function Automatic spray guns are used for the automatic coating/marking of surfaces Dosing of fluids Placement of adhesive or marking points Typical spray fluids are paints, dyes, adhesives, debonding agents, etc. - Page 6 Operating instructions T-Dok-665-GB-Rev. 0 Ä Chapter 12 ‘Technical data’ on page 41). Additional information can be found in ( GB–6 mail@krautzberger.com, www.krautzberger.com...
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Page 7: Safety And Responsibility
ENGLISH Automatic spray gun A15 eco 2 Safety and responsibility Symbols in this manual Safety information This manual uses symbols to identify safety information. The safety information is preceded by signal words that indicate the severity of the hazard. DANGER! This combination of symbol and signal word indicates an immediate dangerous situation, which will cause death or severe injuries if it is not averted. -
Page 8: Personnel Requirements
References to sections in this manual and other applicable docu- ments Lists without specified sequence [Pushbutton] Operating elements (e.g. buttons, switches), display elements (e.g. signal lights) ‘Display’ Screen elements (e.g. buttons, assignment of function keys) Personnel requirements GB–8 mail@krautzberger.com, www.krautzberger.com... -
Page 9: Personal Safety Equipment And Clothing
To ensure the proper selection of personal safety equipment, the information provided by the spray material manufacturer indicated on the safety data sheet must be adhered to. Description of the personal safety equipment recommended by Krautzberger The personal safety equipment and clothing is described below: Ear protection Ear protection provides protection against hearing damage. -
Page 10: Responsibility Of The Owner
Owner responsibilities The machine is used in an industrial environment. The owner of the machine is therefore subject to the obligations as stipulated by the Occupational Health and Safety Act. GB–10 mail@krautzberger.com, www.krautzberger.com... -
Page 11: Intended Use
– Do not use sharply abrasive, chemically aggressive, very hot or very cold spray media without first consulting with and receiving approval from Krautzberger GmbH. – Adhere to the spray media manufacturer's safety data sheets. –... -
Page 12: General Safety Instructions
The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. – Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger. –... -
Page 13: Residual Risks
Residual risks The automatic spray gun made by Krautzberger GmbH has been manufactured based on state-of- the-art technology and recognised technical safety regulations. Nonetheless, its use can pose a threat to the life or health of users or third parties, damage the automatic spray gun itself or cause other property damage. -
Page 14: Course Of Action In An Emergency
In principle, the applicable national, regional and internal company regulations concerning the course of action in case of an emergency must be adhered to and if necessary respective safety measures must be taken on the system owner's side. GB–14 mail@krautzberger.com, www.krautzberger.com... -
Page 15: Transport And Storage
ENGLISH Automatic spray gun A15 eco 3 Transport and storage Transport The automatic spray gun is protected by cardboard packaging. The cardboard packaging can be reused for storage. Storage of packaged units Storage of packaged units Store packaged units subject to following conditions: Do not store outside. -
Page 16: Menu
Fastening screws Head section 10 Fluid nozzle (flat-/round jet) Main element 11 Connection control air (St) and atomiser Closing piece air (Z) Adjustment nut for needle stroke 12 Fastening hole Round jet control (R) (option) 13 Fluid connection GB–16 mail@krautzberger.com, www.krautzberger.com... -
Page 17: Installation
ENGLISH Automatic spray gun A15 eco 5 Installation Personnel: Qualified personnel Protective equipment: Protective clothing Safety goggles Safety shoes Protective gloves General installation information Adhere to the following general information for the installation: Only carry out the installation and start-up in accordance with the steps described in these operating instructions. -
Page 18: Connection Scheme
T-Dok-665-GB-Rev. 0 Connection scheme Air and material supply Fig. 3: Air and material supply Control air Material Atomiser air Filter Pressure regulator valve Pressure generator Opener/closer with bleed –––– Material supply - - - - Air supply GB–18 mail@krautzberger.com, www.krautzberger.com... -
Page 19: Connecting The Automatic Spray Gun
ENGLISH Automatic spray gun A15 eco Connecting the automatic spray gun Ä Chapter 5.3 ‘Connection scheme’ on page 18). See also ( WARNING! Danger of injury due to improper connection! When the fluid supply is pressurised, e.g. from pressure containers or with pumps, the range of the fluid jet can increase by a multiple in case of atomiser air failure. -
Page 20: Checking Connections
The needle of the fluid nozzle must push itself back and air must escape from the air ð nozzle. Close the control air again. Establish fluid supply. No spray fluid may escape from the spray gun. ð GB–20 mail@krautzberger.com, www.krautzberger.com... -
Page 21: Operation
ENGLISH Automatic spray gun A15 eco 6 Operation Safety Personnel: Qualified personnel Protective equipment: Protective clothing Ear protection Light respiratory protection Safety goggles Safety shoes Protective gloves WARNING! Risk of injury due to improper installation! Improper installation may cause serious personal injury or material damage. -
Page 22: General Information About Commissioning/Start-Up
Do not use sharply abrasive, chemically aggressive, very hot or very cold spray media without first consulting with and receiving approval from Krautzberger GmbH. Adhere to the spray media manufacturer's safety data sheets. Ä Chapter Only operate the automatic spray gun while adhering to the values specified in ( 12 ‘Technical data’... -
Page 23: Operation
ENGLISH Automatic spray gun A15 eco Operation To achieve optimal results, adhere to the following: – Rinse the automatic spray gun with cleaning products before commissioning. – Too-high air pressure causes unnecessarily high air consumption and too-strong atomi- sation of the spray fluid. - Page 24 Guide the spray jet vertically to the surface Adjust the spray jet to suit the geometry of the work piece The spray gun should be as close to the work piece as possible Always spray in the extraction direction GB–24 mail@krautzberger.com, www.krautzberger.com...
- Page 25 ENGLISH Automatic spray gun A15 eco Fig. 6: Adjusting the spray pattern Open the adjusting nut ( Fig. 6/3) of the needle stroke adjustment maximum 5.5 mm. To do so, turn the adjusting nut anti-clockwise. Completely close the flat jet regulator ( Fig. 6/1).
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Page 26: Setting The Zero Point Of The Needle Stroke Setting
Close the air supply for control air and atomiser air ( on page 18). Close the material supply and switch off the pump if necessary. Ä Chapter 7.2 ‘Cleaning automatic spray gun’ If necessary, clean the spray gun ( on page 29). GB–26 mail@krautzberger.com, www.krautzberger.com... -
Page 27: Maintenance
The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. – Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger. –... -
Page 28: Maintenance Schedule
Change fluid needle ( Specialised personnel the fluid needle’ on page 31) Ä Chapter 7.5 Change needle packing ( Specialised personnel ‘Changing needle packing’ on page 33) Always replace fluid nozzle and fluid needle at the same time. GB–28 mail@krautzberger.com, www.krautzberger.com... -
Page 29: Cleaning Automatic Spray Gun
30) and clean with a soft brush. Do not use hard or sharp-edged objects. We recommend our brush set. See the last page for contact information. Slightly grease sliding parts with special Krautzberger grease. The special grease can be purchased from Krautzberger GmbH (contact data see last page). 200-0383... -
Page 30: Changing The Material Nozzle And The Air Nozzle
Always change the fluid nozzle ( Fig. 8/3) and fluid needle ( Fig. 8/4) at the same time. Attaching the nozzles Tighten the fluid nozzle ( Fig. 8/3). Attach the air nozzle ( Fig. 8/2) and tighten it with the clamping nut ( Fig. 8/1). Screw on the closing piece ( Fig. 8/5). GB–30 mail@krautzberger.com, www.krautzberger.com... -
Page 31: Changing The Fluid Needle
ENGLISH Automatic spray gun A15 eco Changing the fluid needle Removing fluid needle Ä Chapter 7.2 ‘Cleaning automatic spray gun’ on page 29). Clean automatic spray gun ( Fig. 9: Removing fluid needle WARNING! The closing piece ( Fig. 9/4) is under spring force! Carefully unscrew the entire closing piece ( Fig. - Page 32 Screw the nut ( Fig. 12/4) onto the valve shaft pipe ( Fig. 12/1). Fig. 13: Attaching the fluid needle Push the entire valve shaft ( Fig. 13/2) into the main element ( Fig. 13/1). Attach the spring ( Fig. 13/3) and tighten the entire closing piece ( Fig. 13/4). GB–32 mail@krautzberger.com, www.krautzberger.com...
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Page 33: Changing Needle Packing
ENGLISH Automatic spray gun A15 eco Changing needle packing Removing needle packing Ä Chapter 7.2 ‘Cleaning automatic spray gun’ on page 29). Clean automatic spray gun ( Ä Chapter 7.4 ‘Changing the fluid needle’ on page 31). Remove the fluid needle ( Fig. - Page 34 Insert the head section ( Fig. 17/1) into the main element ( Fig. 17/3). Screw the head section ( Fig. 17/1) and main element ( Fig. 17/3) together with the screw ( Fig. 17/2). Ä Chapter 7.4 ‘Changing the fluid needle’ on page 31). Install the fluid needle ( GB–34 mail@krautzberger.com, www.krautzberger.com...
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Page 35: Troubleshooting
ENGLISH Automatic spray gun A15 eco 8 Troubleshooting Personnel: Qualified personnel If the fault is not included in the following table or if it cannot be eliminated with the measures described, contact Krautzberger GmbH. Customer Care Krautzberger GmbH Customer service Stockbornstr. - Page 36 Replace needle Ä Chapter clamping screw defective seal ( 7.5 ‘Changing needle packing’ on page 33) Fluid nozzle drips Worn or damaged Change fluid fluid needle needle ( Ä Chapter 7.4 ‘Changing the fluid needle’ on page 31) GB–36 mail@krautzberger.com, www.krautzberger.com...
- Page 37 ENGLISH Automatic spray gun A15 eco Spray pattern Error Cause Remedy Dirty or damaged Clean ( fluid nozzle Ä Chapter 7.2 ‘Cleaning auto- matic spray gun’ on page 29) or replace fluid nozzle ( Ä Chapter 7.3 ‘Changing the material nozzle and the air nozzle’...
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Page 38: Spare Parts
Item number according to spare parts list – Quantity – Desired shipping method (post, freight, sea, air, express) – Delivery address Spare parts A complete spare part overview is available on the website of Krautzberger GmbH: www.krautzberger.de GB–38 mail@krautzberger.com, www.krautzberger.com... -
Page 39: Accessories
Accessories A wide range of accessories are available for the automatic spray gun. For further information, visit us on the Internet (www.krautzberger.com) or contact your Krautzberger specialist dealer, consul- tant or our office staff. Here are a few examples: Air nozzles... -
Page 40: Disposal
Scrap metals. Recycle plastic components. Sort remaining components based on the respective material and dispose of them accord- ingly. In order to prevent damage to the environment, properly dispose of spray fluid residue separate from the device. GB–40 mail@krautzberger.com, www.krautzberger.com... -
Page 41: Technical Data
ENGLISH Automatic spray gun A15 eco Technical data 12.1 Dimensions and weight Specification Value Unit Width Height Length max. 178 Connection of spray fluid G 3/8 " Connection of atomiser air (internal thread) G 1/4 " Connection of control air (internal thread) G 1/4 "... -
Page 42: Declaration Of Incorporation
Operating instructions T-Dok-665-GB-Rev. 0 Declaration of incorporation Fig. 19: Declaration of incorporation GB–42 mail@krautzberger.com, www.krautzberger.com... -
Page 43: Index
ENGLISH Automatic spray gun A15 eco 14 Index Cleaning ............29 Connection values . - Page 45 Krautzberger GmbH Stockbornstrasse 13 65343 Eltville am Rhein, Germany Hotline: +49 (0) 6123 698-222 Reception: +49 (0) 6123 698-0 Fax: +49 (0) 6123 698-200 Email: mail@krautzberger.com Internet: www.krautzberger.com © Krautzberger GmbH 2016 © Krautzberger GmbH 2016...
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