Krautzberger KS-1 Operating Instructions Manual

Krautzberger KS-1 Operating Instructions Manual

Airless spray gun

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Operating instructions
and spare parts list
- keep for future use -
Airless Spray Gun
Typ: KS-1
KS-1D Art. no.: 20.. -00001
KS-1L Art. no.: 071. -00001
KS-1M Art. no.: 079. -000
KS-2
Art. no.: 071. -00001
Art. no.: 07.. -000

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Summary of Contents for Krautzberger KS-1

  • Page 1 Operating instructions and spare parts list - keep for future use - Airless Spray Gun Typ: KS-1 Art. no.: 071. -00001 KS-1D Art. no.: 20.. -00001 KS-1L Art. no.: 071. -00001 KS-1M Art. no.: 079. -000 KS-2 Art. no.: 07.. -000...
  • Page 2: Table Of Contents

    4. Operational interruptions, work breaks 5. Finishing work 6. Operating faults, spray profile errors 7. Replacing parts 8. Cleaning, maintenance 9. Disposal 10. Technical data Declaration of Conformity Spare parts for KS-1/KS-1L/KS-2 17/18 Spare parts for KS-1M 19/20 Spare parts for KS-1D 21/22 Accessories...
  • Page 3: Hazard And Warning Notes

    Hazard and warning notes! Only start up the spray gun type: KS after carefully reading the operating instructions in full! Prevent unauthorised persons, in particular children and youths, from gaining access to the hazard zone! Always store the spray gun well out of the reach of children! In particular during work breaks and when processing hazardous substances, take measures to prevent misuse by children and youths as well as other unauthorised persons! Clean thoroughly before storing and/or transporting!
  • Page 4 (see chart "Parts in contact with the material" in Section 10, Technical Data). In case of doubt, consult Krautzberger GmbH! Under no circumstances should the spray jet be directed at people or animals! The jet can penetrate the skin, enter the body and force air into the organism.
  • Page 5 Hazards which exceed those normally expected with the use of spraying equipment have not come to our attention in the handling of the spray gun type KS or versions KS-1, KS-1D, KS-1L, KS-1M or KS-2. If, however, accidents or hazardous situations occur during practical applications, please notify us accordingly.
  • Page 6: Use For Intended Purpose

    (shape of an elliptical cone). A wide range of airless nozzles are available and can be obtained from Krautzberger GmbH. The nozzle can be rotated steplessly by 360° in the axis of the spray jet and secured in any position.
  • Page 7: Basic Design, Functional Principle

    Note The coating substances approved by the manufacturer of the coating substance for spraying may be used; however, Krautzberger GmbH offers special designs for substances dissolved in CFC-containing solvents abrasive or corrosive materials. Basic design, mode of operation The design of the airless spray gun type KS as well as typical equipment features and accessories are shown is the diagrams 140-0059, 140-0060, 140-0128 and 140-0064.
  • Page 8: Startup

    Assess spray profile and, if necessary, > after securing the gun using the safety catch (push forwards), > change the nozzle (see Krautzberger GmbH order catalogue for available airless nozzles) > If necessary, loosen the nozzle nut (1) again >...
  • Page 9: Operational Interruptions, Work Breaks

    To ensure that particles do not block the nozzle, it is advisable to clean the coating substance through a material filter in front of the material connection (27). High-pressure material filters are available from Krautzberger GmbH. In order to achieve uniform layer thickness and spray profile when using high-grade coatings, it is advisable to apply the substance in cross-wise fashion;...
  • Page 10: Finishing Work

    > Pull the trigger (22 or 25) to check that the safety catch (29) blocks the trigger and no material can be discharged > Hang the spray gun on a hook (using the bracket (B)) or some other suitably robust fastening device In all cases, close off the material feed, and ensure that unauthorised persons - in particular children and youths - cannot gain access to the spray gun.
  • Page 11: Replacing Parts

    Changing parts Valve needle (KS-1, KS-1L, KS-1M and KS-2) > Unscrew the valve sealing screw (20) > Remove the spring (19) > Unscrew the nozzle nut (1) > Unscrew the valve seat screw (4) > Push the valve needle, cmpl. (15) out towards the back using a suitably shaped (but not sharp-edged) object made (for example) of wood or plastic.
  • Page 12: Cleaning, Maintenance

    Assembly, unless already described otherwise, is performed in the reverse order. Lightly lubricate the moving parts using a suitable grease, e.g. article no. 7026-500 from Krautzberger GmbH (supplied in 250 g cans). Clean soiled parts, and replace parts which no longer function properly. Ensure correct seat of gaskets!
  • Page 13: Disposal

    Do not clean material nozzles and valve seat screw using hard, sharp-edged objects! (For cleaning of the nozzles, we recommend the flat brush, article no. 7025-015, or nozzle cleaning needles (see list of accessories, no. 140-0064) from Krautzberger GmbH.) A cloth soaked in detergent is recommended for external cleaning.
  • Page 14 < 2.5 metres/sec.2 Available airless nozzles: A wide range of airless nozzles are available from Krautzberger GmbH, and we will be happy to send you more detailed information on request. The order catalogue contains an overview of the available nozzles. The nozzles differ in their equivalent diameter and spraying angle.
  • Page 15 - reduces the risk of blockage. The pre-atomiser nozzle should be chosen to suit the size of material nozzle (see table of airless nozzles in the Krautzberger GmbH order catalogue). The pre-atomiser nozzle (104) is mounted directly behind the material nozzle (102) instead of the gasket (3).
  • Page 16: Declaration Of Conformity

    Krautzberger GmbH Serial nos.: 0700-000 and 2000-000 The spray gun type KS and the versions KS-1, KS-1D, KS-1L, KS-1M and KS-2 were developed, designed and produced in compliance with the EC Directive 89/392/EEC. The following harmonised standards were applied: EN 292, Safety of Machines, Plant and Equipment...
  • Page 17 Spare parts list for the airless spray gun, type KS-1/KS-1L/KS-2 Item Article no. Designation 0700-040-1844 Nozzle nut 0700-010-0048 Gasket 0706-080-0015 Valve seat screw, cmpl., tungsten carbide (standard) 0707-080-0016 Valve seat screw, cmpl., stainless steel 0700-010-0049 Gasket 0706-080-0514 Head section, cmpl., aluminium 0765-080-0515 Head section, cmpl., stainless steel...
  • Page 18 KS-1/KS-1L/KS-2...
  • Page 19: Spare Parts For Ks-1M

    Spare parts list for the airless spray gun, type KS-1M Item Article no. Designation 1 0700-040-1844 Nozzle nut 3 0700-010-0048 Gasket 4 0706-080-0015 Valve seat screw, cmpl., tungsten carbide (standard) 4 0707-080-0016 Valve seat screw, cmpl., stainless steel 5 0700-010-0049 Gasket 6 0706-080-0514 Head section, cmpl., aluminium...
  • Page 20 KS-1M...
  • Page 21: Spare Parts For Ks-1D

    0700-010-0044 Cup collar (2 pcs) 9 0700-010-0052 Insulating washer 10 0700-040-1648 Seal screw 11 0700-010-0050 Insulating sleeve 12 2007-080-0592 Main element, "Krautzberger" 12 2007-080-0649 Main element, "neutral" 13 0700-010-0051 Insulating washer 14 0700-040-0808 Hex nut 17 0700-070-0727 Needle pusher 18 0700-040-0089...
  • Page 22 KS-1D...
  • Page 23 List of accessories for airless spray gun, type KS Item Article no. Designation 101 0700-040-1846 Nozzle nut, long *102 0700-050-... Material nozzle *103 0700-050-... Fine-spray nozzle *104 0700-050-... Pre-atomiser *105 8222-050-... Material nozzle, adjustable *106 8222-050-... Nozzle core for nozzle reversal switch 107 8222-030-2041 Nozzle reversal switch (without nozzle core) 0700-030-2038...

This manual is also suitable for:

Ks-1mKs-1dKs-1lKs-2

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