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Summary of Contents for Krautzberger KAA 1300
- Page 1 Operating instructions Automatic spray gun KAA 1300 T-Dok-029-GB-Rev.3 Item number: 200-0201 Translation of the original operating instructions...
- Page 2 Thank you for selecting a Krautzberger product. This product has been manufactured following state-of-the-art manufacturing procedures and extensive quality assurance measures. We promise you a product of the highest quality. If you have questions, requests or suggestions, please contact us. We are always glad to assist you.
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Page 3: Table Of Contents
ENGLISH Automatic spray gun KAA 1300 Table of contents Function and identification....................5 Function........................5 Identification......................... 6 Using this operating manual..................... 7 Information about the operating manual..............7 Symbols in this operating manual................7 Personnel requirements....................9 Personal protective equipment..................9 Safety and responsibility.................... - Page 4 Accessories........................42 Disassembly and disposal....................43 12.1 Safety........................43 12.2 Disassembly......................43 12.3 Disposal........................43 Technical data........................44 13.1 Dimensions and weight.................... 44 13.2 General specifications..................... 44 13.3 Dimensions......................45 Declaration of incorporation................... 46 Notes..........................47 Index..........................50 GB–4 mail@krautzberger.com, www.krautzberger.com...
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Page 5: Function And Identification
1 Function and identification Function The KAA 1300 automatic spray gun serves the purpose of automatic (non-manual) coating of sur- faces like metal, plastic, ceramic, wood, as well as other suitable surfaces. Typical coating materials include paints, dyes, water-soluble paints, adhesives, anti-adhesives etc. -
Page 6: Identification
Operating instructions T-Dok-029-GB-Rev.3 Identification Scope of delivery Type Product number KAA 1300 200-0201 Operating manual T-Dok-029 Serial number The serial number of the automatic spray gun is located on the main element. It serves as a unique identifier. GB–6 mail@krautzberger.com, www.krautzberger.com... -
Page 7: Using This Operating Manual
ENGLISH Automatic spray gun KAA 1300 2 Using this operating manual Information about the operating manual Knowledge of the fundamental safety instructions and safety regulations is a basic require- ment for safe handling and defect-free operation of the product. This operating manual contains the most important information about enabling safe operation of the product. - Page 8 The following symbols are used in safety instructions to draw attention to specific hazards: Warning signs Type of danger Warning – hot surface. Warning – danger zone. Additional markings The following markings are used in this manual to highlight operating instructions, outcomes, lists, references, and other elements: GB–8 mail@krautzberger.com, www.krautzberger.com...
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Page 9: Personnel Requirements
ENGLISH Automatic spray gun KAA 1300 Identification Explanation Step-by-step instructions ð Results of procedural steps References to sections in this manual and other applicable docu- ments Lists without specified order [Button] Operating elements (e.g. buttons, switches), display elements (e.g. signal lights) ‘Display’... - Page 10 Protective gloves protect hands from friction, abrasion, puncture wounds, or deeper injuries, as well as from contact with hot surfaces. Safety goggles Safety goggles are used to protect the eyes from airborne components and splashes of liquid. GB–10 mail@krautzberger.com, www.krautzberger.com...
- Page 11 ENGLISH Automatic spray gun KAA 1300 Protective clothing Protective clothing are tight fitting work clothes with low tear resistance, with tight sleeves, and without any protruding parts. Safety shoes Safety shoes protect the feet against crushing, falling parts or slipping on slippery ground.
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Page 12: Safety And Responsibility
Intended use The KAA 1300 automatic spray gun serves the purpose of automatic (non-manual) coating of sur- faces like metal, plastic, ceramic, wood, as well as other suitable surfaces. The intended use also includes the compliance with all the information in this operating manual. -
Page 13: General Safety Instructions
ENGLISH Automatic spray gun KAA 1300 Ä Chapter Only operate the automatic spray gun while adhering to the values specified in ( 13 ‘Technical data’ on page 44). Make sure that the connected compressed air is oil-free and free from solid matter. -
Page 14: Residual Risks
Frost, etc. Residual risks The automatic spray gun made by Krautzberger GmbH has been manufactured based on state-of- the-art technology and recognised technical safety regulations. Nonetheless, its use can pose a threat to the life or health of users or third parties, damage the automatic spray gun itself or cause other property damage. -
Page 15: Transport, Storage, And Packaging
ENGLISH Automatic spray gun KAA 1300 4 Transport, storage, and packaging Transport The automatic spray gun is protected by cardboard packaging. The cardboard packaging can be reused for storage. Storage Store the automatic spray gun under the following conditions: Store the automatic spray gun in the original packaging. -
Page 16: Menu
Operating instructions T-Dok-029-GB-Rev.3 5 Menu Fig. 1: Menu Sealing cap Lock screw (connection for circulation Connection of fluid supply mode) Nozzle nut Threaded connection for retaining bolt Fluid nozzle Connection for control air Main element Retaining bolts GB–16 mail@krautzberger.com, www.krautzberger.com... -
Page 17: Installation
ENGLISH Automatic spray gun KAA 1300 6 Installation Safety Personnel: Specialised personnel Trained electrician Protective equipment: The selection of the protective equipment depends on the installation conditions on site. Always observe the applicable country-specific safety, accident prevention, occupational safety, and envi- ronmental protection regulations for the proper selection of the protective equipment. -
Page 18: General Installation Information
Hose fittings and connections must always be secured so that a sudden forceful movement of the hose ends is prevented in case of an unintended release. If necessary, secure hose ends with clamps. GB–18 mail@krautzberger.com, www.krautzberger.com... -
Page 19: Installing The Automatic Spray Gun
ENGLISH Automatic spray gun KAA 1300 Installing the automatic spray gun Fig. 2: Installing the automatic spray gun Install and tighten retaining bolts ( Fig. 2/2) to the automatic spray gun using two screws ( Fig. 2/1). Fastener retaining bolts ( Fig. 2/2) to the automatic spray gun using a suitable customer provided clamping piece, e.g. -
Page 20: Connection Scheme
Operating instructions T-Dok-029-GB-Rev.3 Connection scheme Air and material supply Fig. 3: Air and material supply Control air Pressure regulator valve Opener/closer with bleed Material Filter Pressure generator –––– Material supply - - - - Air supply GB–20 mail@krautzberger.com, www.krautzberger.com... -
Page 21: Connecting The Automatic Spray Gun
ENGLISH Automatic spray gun KAA 1300 Connecting the automatic spray gun Fig. 4: Connecting the automatic spray gun Connect the control air to connection for control air ( Fig. 4/2). The control air can only execute open and close functions. Dosing of the spray jet via the control air is not possible. -
Page 22: Setting Of Nozzle
As an option, an adjustment device for SF nozzles and airless nozzles may be used to adjust the nozzles. It can be obtained through Krautzberger GmbH (address on the last page) or via the Krautz- berger spare parts catalogue under www.krautzberger.de. -
Page 23: Operation
ENGLISH Automatic spray gun KAA 1300 7 Operation Safety Personnel: User Specialised personnel Protective equipment: The selection of the protective equipment depends on the medium used by the system owner. The information provided by the medium manufacturer indicated on the safety data sheet must be adhered to in order to ensure the proper selection of protective equipment. -
Page 24: General Information About Initial Start-Up / Commissioning
For this reason, please test the suitability because we cannot offer any guarantees in this regard. Adhere to the safety data sheets of the spray media manufacturer. GB–24 mail@krautzberger.com, www.krautzberger.com... -
Page 25: Commissioning
ENGLISH Automatic spray gun KAA 1300 Ä Chapter Only operate the automatic spray gun while adhering to the values specified in ( 13 ‘Technical data’ on page 44). Only operate the automatic spray gun after proper fastening on a suitable carrier construction. -
Page 26: Maintenance
The use of incorrect or defective spare parts can cause hazards for the personnel as well as damage, malfunctions or complete failure. – Only use OEM parts from Krautzberger or Krautzberger-approved spare parts. – In case of questions, always contact our Customer Care department. -
Page 27: Maintenance Schedule
The level of wear depends on the abrasiveness of the spray medium used. Escaping air and spray fluid as well as the deterioration of the spray pattern are signs that parts are worn. Contact Krautzberger Customer Care should you have any questions about maintenance work and mainte- nance intervals. -
Page 28: Cleaning
Switch off the compressed air supply and safeguard it against restart. Clean the outside of the device with a cloth dipped in cleaning product. Lightly grease sliding parts. We recommend the Krautzberger special grease. See the last page for contact information. -
Page 29: Checking The Channel For Material Leak
ENGLISH Automatic spray gun KAA 1300 Checking the channel for material leak A channel runs through the automatic spray gun vertical to the compressed air connection, which may collect material in case of a minor leak. Ä Chapter 7.4 ‘Shutting down’... -
Page 30: Changing The Valve Needle
The sealing cap ( Fig. 7/2) is under spring tension. Remove the pressure spring ( Fig. 7/1). Fig. 8: Pushing out the piston completely Push piston out of the main element ( Fig. 8/1) using the backside of the assembling tool ( Fig. 8/2). GB–30 mail@krautzberger.com, www.krautzberger.com... - Page 31 ENGLISH Automatic spray gun KAA 1300 Fig. 9: Replacing the valve needle Unscrew the nut ( Fig. 9/3) from the valve needle ( Fig. 9/1). CAUTION! Risk of injury due to material needles! Screw the valve ( Fig. 9/1) needle out of the axis ring ( Fig. 9/2).
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Page 32: Change Valve Seat Screw And Material Nozzle
Completely unscrew the valve seat screw ( Fig. 11/4). Take out seals ( Fig. 11/5). Installation WARNING! Risk of injury through the use of incorrect spare parts! Insert seal. Tighten the valve seat screw completely. Insert seal and material nozzle and tighten nozzle nut. GB–32 mail@krautzberger.com, www.krautzberger.com... -
Page 33: Changing The Valve Needle Pack
ENGLISH Automatic spray gun KAA 1300 Changing the valve needle pack Disassembly Ä Chapter 8.6 ‘Changing the valve needle’ on page 30). Dismantle the fluid needle ( Ä Chapter 8.7 ‘Change valve seat screw Dismantle valve seat screw and material nozzle ( and material nozzle’... - Page 34 Slide the seal screw ( Fig. 13/2), seal ( Fig. 13/1) and seal ( Fig. 13/4) onto the assembly tool ( Fig. 13/3). Fig. 14: Detail view Pay attention to the correct installation position ( Fig. 14). GB–34 mail@krautzberger.com, www.krautzberger.com...
- Page 35 ENGLISH Automatic spray gun KAA 1300 Fig. 15: Assembling the seal pack Carefully slide the seal pack into the main element ( Fig. 15/1) using the assembly tool ( Fig. 15/2). Screw the seal screw into the main element by turning the tool clockwise until you can feel a slight resistance.
- Page 36 / commissioning’ on page 24) must be adhered to after tightening the seal pack. Calibration of the torque screw driver Recommendation in accordance with DIN EN ISO 6789: 5000 resolutions or one year (tolerance range about 10%). GB–36 mail@krautzberger.com, www.krautzberger.com...
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Page 37: Changing The Axial Ring Seals
ENGLISH Automatic spray gun KAA 1300 Changing the axial ring seals Disassembly Ä Chapter 8.6 ‘Changing the valve needle’ on page 30). Dismantle the valve needle ( Ä Chapter 8.7 ‘Change valve seat Dismantle the valve seat screw and material nozzle ( screw and material nozzle’... - Page 38 Install the valve seat screw and material nozzle ( Ä Chapter 8.7 ‘Change valve seat screw and material nozzle’ on page 32). Ä Chapter 8.6 ‘Changing the valve needle’ on page 30). Install the valve needle ( GB–38 mail@krautzberger.com, www.krautzberger.com...
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Page 39: Changing The Valve Spring
ENGLISH Automatic spray gun KAA 1300 8.10 Changing the valve spring The automatic spray gun can be operated with different material pressure, maximum 25 MPa (250 bar). A defect-free sealing between valve needle and valve seat screw can only be achieved when a suitable valve spring is utilized. -
Page 40: Troubleshooting
Please also check the enclosed supplier documentation for potentially deviating mal- functions or personnel authorizations for eliminating the malfunction. If the fault is not included in the following tables or if it cannot be eliminated with the measures described, contact Krautzberger Customer Care. Troubleshooting table Error... -
Page 41: Spare Parts
– Item number according to spare parts list – Quantity – Desired shipping method (post, freight, sea, air, express) – Delivery address A complete spare part overview is available on the website of Krautzberger GmbH: www.krautzberger.de Item number: 200-0201 GB–41... -
Page 42: Accessories
Operating instructions T-Dok-029-GB-Rev.3 Accessories A wide range of accessories is available for the automatic spray gun. For further information, visit us on the Internet (www.krautzberger.com) or contact your Krautzberger specialist dealer, consul- tant or our office staff. GB–42 mail@krautzberger.com, www.krautzberger.com... -
Page 43: Disassembly And Disposal
ENGLISH Automatic spray gun KAA 1300 Disassembly and disposal 12.1 Safety Personnel: Qualified personnel Protective equipment: The selection of the protective equipment depends on the environmental conditions at the site of the owner and the coating material that is used. To ensure the proper selection of personal protec- tive equipment, the information provided by the spray material manufacturer indicated on the safety data sheet must be adhered to. -
Page 44: Technical Data
(depending on the nozzle and material pres- sure) Length of the material jet when nozzle is Up to 20 screwed off Noise Specification Value Unit Continuous sound pressure level (depends on 60 - 90 dB (A) nozzle) GB–44 mail@krautzberger.com, www.krautzberger.com... -
Page 45: Dimensions
ENGLISH Automatic spray gun KAA 1300 13.3 Dimensions Fig. 21: Dimensions Item number: 200-0201 GB–45... -
Page 46: Declaration Of Incorporation
Operating instructions T-Dok-029-GB-Rev.3 Declaration of incorporation Fig. 22: Declaration of incorporation GB–46 mail@krautzberger.com, www.krautzberger.com... -
Page 47: Notes
ENGLISH Automatic spray gun KAA 1300 Notes ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ Item number: 200-0201... - Page 48 Operating instructions T-Dok-029-GB-Rev.3 ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ GB–48 mail@krautzberger.com, www.krautzberger.com...
- Page 49 ENGLISH Automatic spray gun KAA 1300 ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ Item number: 200-0201...
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Page 50: Index
User qualification ..........9 GB–50 mail@krautzberger.com, www.krautzberger.com... - Page 51 ENGLISH Automatic spray gun KAA 1300 Weight ............44 Item number: 200-0201 GB–51...
- Page 53 Krautzberger GmbH Stockbornstrasse 13 D-65343 Eltville am Rhein, Germany Hotline: +49 (0) 6123 698-222 Head Office: +49 (0) 6123 698-0 Fax: +49 (0) 6123 698-200 Email: mail@krautzberger.com Internet: www.krautzberger.com © Krautzberger GmbH 2019 © Krautzberger GmbH 2019...
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