ESAB Aristo Mig 5000i Instruction Manual
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ESAB Aristo Mig 5000i Instruction Manual

400 v
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Aristo®
Mig 5000i,
Mig 5000i WeldCloud™
400 V
Instruction manual
Valid for: 608-, 613-xxx-xxxx
0459 290 401 GB 20171107

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Summary of Contents for ESAB Aristo Mig 5000i

  • Page 1 Aristo® Mig 5000i, Mig 5000i WeldCloud™ 400 V Instruction manual Valid for: 608-, 613-xxx-xxxx 0459 290 401 GB 20171107...

  • Page 4: Table Of Contents

    MAINTENANCE ................... Daily ......................If necessary..................... Every year ....................FAULT TRACING..................ORDERING OF SPARE PARTS ..............DIAGRAM ......................ORDERING NUMBERS ..................SPARE PARTS LIST..................... ACCESSORIES ....................Rights reserved to alter specifications without notice. 0459 290 401 © ESAB AB 2017...

  • Page 5: Safety

    1 SAFETY SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 6 Read and understand the instruction manual before installing or operating. PROTECT YOURSELF AND OTHERS! ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. CAUTION!
  • Page 7 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. 0459 290 401 - 7 - © ESAB AB 2017...

  • Page 8: Introduction

    For more information about the feed units and WeldCloud™, refer to the Instruction manuals. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied complete with: •...

  • Page 9: Technical Data

    68 - 80 V 68 - 80 V function 1) MIG/MAG (GMAW), MMA 59 V 59 V (SMAW), VRD function deactivated 2) VRD function activated 2) < 35 V < 35 V 0459 290 401 - 9 - © ESAB AB 2017...
  • Page 10 Maximum water flow 2.0 l/min (0.53 us gal) Maximum number of water-cooled Two MIG welding torches or one TIG torch and one welding torches that may be connected MIG welding torch 0459 290 401 - 10 - © ESAB AB 2017...

  • Page 11: Installation

    Lifting instructions Power source Trolley and power source Trolley 2 and power source Placing Position the welding power source such that its cooling air inlets and outlets are not obstructed. 0459 290 401 - 11 - © ESAB AB 2017...

  • Page 12: Mains Power Supply

    With control unit U8 and wire feed units without control panel it is possible to manage up to 4 wire feed units from one power source. It is possible to choose between the following connections: 0459 290 401 - 12 - © ESAB AB 2017...
  • Page 13 B. Welding current connection C. Control box connection Four wire feed units Two connection kits and an extra cooling unit are required when connecting four wire feed units, see chapter "ACCESSORIES". 0459 290 401 - 13 - © ESAB AB 2017...
  • Page 14 4 INSTALLATION A. Water connection B. Welding current connection C. Control box connection 0459 290 401 - 14 - © ESAB AB 2017...

  • Page 15: Operation

    10* *Only on WeldCloud™ version: Antenna 21 Connection for cooling water to the wire feed unit - BLUE 11* *Only on WeldCloud™ version: USB 22 Connection for cooling water from the Connectivity wire feed unit - RED 0459 290 401 - 15 - © ESAB AB 2017...

  • Page 16: Turning On The Power Source

    When the remote control unit is connected, the power source and wire feed unit are in remote control mode; the buttons and knobs are blocked. The functions can only be adjusted via the remote unit. 0459 290 401 - 16 - © ESAB AB 2017...

  • Page 17: Weldcloud™ Unit

    After set-up and restart, the power source will be visible in WeldCloud™. For more information about the WeldCloud™ unit and features, see the WeldCloud™ instruction manual. 0459 290 401 - 17 - © ESAB AB 2017...

  • Page 18: Maintenance

    (2) (out from the power source). • Replace the fan grille with the dust filter. • Top up with coolant ESAB's ready mixed coolant is recommended for use. See chapter "ACCESSORIES". • Top up with coolant until it covers half the inlet pipe.

  • Page 19: Every Year

    (reduced pressure). • Change the coolant and clean the hoses and water reservoir with clean water. • Check seals, cables and connections. Tighten if necessary and replace any defective parts. 0459 290 401 - 19 - © ESAB AB 2017...

  • Page 20: Fault Tracing

    • Check that the correct current value is set. • Check that the correct wire is being used. • Check the main power supply fuses. 0459 290 401 - 20 - © ESAB AB 2017...

  • Page 21: Ordering Of Spare Parts

    Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.

  • Page 22: Diagram

    DIAGRAM DIAGRAM 0459 290 401 - 22 - © ESAB AB 2017...
  • Page 23 DIAGRAM Cooling unit 0459 290 401 - 23 - © ESAB AB 2017...

  • Page 24: Ordering Numbers

    With cooling unit and WeldCloud™ WeldCloud™ unit 0459 839 018 Spare parts list Mig 5000i, Mig U5000i, Mig 5000i WeldCloud™, Mig U5000i WeldCloud™ Technical documentation is available on the Internet at: www.esab.com 0459 290 401 - 24 - © ESAB AB 2017...

  • Page 25: Spare Parts List

    SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0458 398 001 Filter 0458 383 991 Front grill 0459 290 401 - 25 - © ESAB AB 2017...

  • Page 26: Accessories

    Trolley 2 (for feeder with counterbalance device and/or 2 gas bottles) 0458 731 880 Guide pin 0278 300 401 Insulating bushing for guide pin, included in trolley 0459 145 880 Autotransformer TUA2 0459 290 401 - 26 - © ESAB AB 2017...
  • Page 27 0459 491 883 Remote control unit AT1 CAN MMA and TIG: current 0459 491 884 Remote control unit AT1 CF CAN MMA and TIG: rough and fine setting of current. 0459 290 401 - 27 - © ESAB AB 2017...
  • Page 28 15 m 0459 528 974 25 m 0459 528 975 35 m Connection set air-cooled CAN 12-10 pole 0459 528 960 1.7 m 0459 528 961 0459 528 962 10 m 0459 290 401 - 28 - © ESAB AB 2017...
  • Page 29 0461 203 880 Water return flow guard Mech 7 m 0459 579 880 MMC kit for power source Mig 0459 546 880 Connection set for connection of two wire feed units 0459 290 401 - 29 - © ESAB AB 2017...
  • Page 30 ACCESSORIES 0414 191 881 Cooling unit OCE2H 0465 720 002 ESAB ready mixed coolant (10 l / 2.64 gal) Use of any other cooling liquid than the prescribed one might damage the equipment. In case of such damage, all warranty undertakings from ESAB cease to apply.
  • Page 31 ACCESSORIES 0459 290 401 - 31 - © ESAB AB 2017...
  • Page 32 ESAB subsidiaries and representative offices Europe THE NETHERLANDS North and South America SOUTH KOREA ESAB Nederland B.V. ESAB SeAH Corporation AUSTRIA Amersfoort ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +31 33 422 35 55 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +31 33 422 35 44...

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