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Summary of Contents for Western Digital Ultrastar Data60 3000 Series
- Page 1 Installation Guide Ultrastar® Data60 3000 Series Regulatory Model H4060-J Document D018-000831-000 Revision 01 June 2024...
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Page 2: Table Of Contents
Installation Guide Table of Contents Table of Contents Revision History........................................ii Notices............................................iii Points of Contact......................................iv Chapter 1. Preparation......................1 Installation Equipment & Specifications............................. 2 Installation Safety......................................3 Chapter 2. Installation......................4 Rail Assembly Installation..................................5 Chassis Installation Procedure................................23 Drive Assembly Installation................................29 Cable Tray Installation................................... 37 Cable Management Assembly Installation..........................39 Cable Installation &... -
Page 3: Revision History
Installation Guide Revision History Revision History Date Revision Comment June 2024 Initial release... -
Page 4: Notices
Per Western Digital Terms and Conditions of Sale, the user of Western Digital products in life support applications assumes all risk of such use and indemnifies Western Digital against all damages. -
Page 5: Points Of Contact
Points of Contact Points of Contact For further assistance with a Western Digital product, contact Western Digital Datacenter Platforms technical support. Please be prepared to provide the following information, as applicable: part number (P/N), serial number (S/N), product name and/or model number, software version, and a brief description of the issue. -
Page 6: Chapter 1. Preparation
Preparation This chapter provides information needed to prepare for installing a Data60 3000 Series storage enclosure. In This Chapter: - Installation Equipment & Specifications..............2 - Installation Safety......................3... -
Page 7: Installation Equipment & Specifications
1. Preparation Installation Guide 1.1 Installation Equipment & Specifications 1.1 Installation Equipment & Specifications This following tables list components, hardware, tools, equipment, and specifications needed for installing a Data60 3000 Series storage enclsure. Table 2: Components and Hardware Category Item Chassis –... -
Page 8: Installation Safety
1. Preparation Installation Guide 1.2 Installation Safety Table 4: Torque Specifications for Screws Screw Type Torque Value M4 x 3.2mm low profile screws (rail installation) 0.9-1.3 Nm (8-10 in-lbf) M5 4U captive screw plates (rail 3.4-3.6 Nm (30-32 in-lbf) & alignment bracket installation) M5 x 12mm screws (rail &... -
Page 9: Chapter 2. Installation
Installation This chapter provides information, requirements, and procedures necessary to install and complete the initial bringup of a Data60 3000 Series storage enclosure. In This Chapter: - Rail Assembly Installation.....................5 - Chassis Installation Procedure................23 - Drive Assembly Installation..................29 - Cable Tray Installation.................... -
Page 10: Rail Assembly Installation
2. Installation Installation Guide 2.1 Rail Assembly Installation 2.1 Rail Assembly Installation This procedure provides instructions for installing the rail assembly on a Data60 3000 Series platform. Table 5: Rail Assembly Installation Information Category Details Number of People 3 total (2 for team-lift & 1 for guiding/spotting) Average Installation Time 1 hour Toolless? - Page 11 2. Installation Installation Guide 2.1 Rail Assembly Installation At the rear of each rail, the inside is marked with an L for left or R for right. Note: Figure 2: Left and Right Rails Identification Step 1 : Remove the rail assembly from its packaging. Step 2 : Separate the inner rails from the outer rails.
- Page 12 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 3: Inner and Outer Rails a. Slide the inner rail away from the outer rail until the safety latch engages (clicks into place), preventing the inner rail from extending further. Figure 4: Extend the Inner Rail b.
- Page 13 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 5: Disengage the Inner Rail Saftey Latch Figure 6: Separate the Inner & Outer Rails c. On the inside of the outer rail, disengage the safety latch. Then, collapse the outer rail so it is ready for installation.
- Page 14 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 7: Disengage the Outer Rail Saftey Latch Figure 8: Collapsed Outer Rail d. Repeat these steps to separate the inner and outer portions of the left rail. Install the inner rails onto the chassis. Step 3 : a.
- Page 15 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 9: Align Keyholes With Mounting Posts Figure 10: Slide Rail Toward Rear b. Use a #2 Phillips screwdriver to install two (2) low-profile M4 x 3.2mm screws to secure the inner rail to the chassis. Torque the screws to 0.9-1.3 Nm (8-10 in-lbf).
- Page 16 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 11: Install Inner Rail Screws c. Repeat these steps to attach and secure the other inner rail to the other side of the chassis. Install the outer rails onto the rack. Step 4 : The chassis will occupy 4U of rack space.
- Page 17 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 12: Align Rear Pins with Rack Holes b. Depress the blue latch, and insert the alignment pins into the rack post holes. When the rail is fully seated into the rack, the blue latch will click into place. Figure 13: Rear of Rail Installed c.
- Page 18 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 14: Align Front Pins with Rack Holes d. Insert the alignment pins into the rack post holes. When the rail is fully seated into the rack, the latch will click into place. Figure 15: Front of Rail Installed e.
- Page 19 2. Installation Installation Guide 2.1 Rail Assembly Installation f. At the rear of the rack, insert the pin of the rail assembly's stabilizer bar into the notch on the left outer rail. Figure 16: Install the Stabilizer Bar g. Rotate the stabilizer bar inward to close it. Figure 17: Closre the Stabilizer Bar h.
- Page 20 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 18: Tighten the Stabilizer Bar's Captive Screw Step 5 : Install cage nuts into the rack. a. At the front of the rack, install a cage nut into the uppermost hole of the 4U space that the enclosure will occupy.
- Page 21 2. Installation Installation Guide 2.1 Rail Assembly Installation The cage nuts in these positions will receive the screws for the rack ears. Note: c. Repeat these steps to install cage nuts on the other front rack post. Step 6 : Install the chassis cover alignment brackets onto the rail assembly. Note: Each alignment bracket is labeled Rear Left Top or Rear Right Top on the inside face.
- Page 22 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 21: Tighten the Bottom Captive Screws c. Place the alignment bracket on the rail assembly in the orientation shown in the following image, with the tab overhanging the outside of the outer rail and the two screw holes facing toward the remaining captive screws on the screwplate.
- Page 23 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 22: Place the Alignment Bracket (Outside View) When viewed from the opposite side, the slot of the alignment bracket should face inward, where the enclosure will be. Figure 23: Place the Alignment Bracket (Inside View)
- Page 24 2. Installation Installation Guide 2.1 Rail Assembly Installation d. Use a T15 Torx screwdriver to tighten the two (2) remaining captive screws, securing the alignment bracket to the rack. Torque the captive screws to 3.4-3.6 Nm (30-32 in-lbf). Figure 24: Secure the Alignment Bracket e.
- Page 25 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 25: Orientation of the System Latch Brackets a. At the front of the rack, align the left latch bracket with the screw holes between the pins of the left outer rail.
- Page 26 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 26: Align the Left Latch Bracket b. Use a T15 Torx screwdriver to install three (3) M5 x 12mm screws, securing the latch bracket to the rack. Torque the screws to 3.4-3.6 Nm (30-32 in-lbf).
- Page 27 2. Installation Installation Guide 2.1 Rail Assembly Installation Figure 27: Align the Left Latch Bracket c. Repeat these steps to install the right latch bracket. R esult: T he rail assembly has now been installed. W hat to do next: P roceed to Chassis Installation Procedure (page 23)
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Page 28: Chassis Installation Procedure
2. Installation Installation Guide 2.2 Chassis Installation Procedure 2.2 Chassis Installation Procedure This procedure provides instructions for installing the chassis of a Data60 3000 Series platform. Table 6: Chassis Installation Information Category Details Number of People 3 total (2 for team-lift & 1 for guiding/spotting) Average Installation Time 2 hours Toolless? - Page 29 2. Installation Installation Guide 2.2 Chassis Installation Procedure Figure 28: Install the Chassis Into the Rack Important: The outer rails have grooves (highlighted in the following image) that receive and retain the inner rails. Figure 29: Outer Rail Grooves...
- Page 30 2. Installation Installation Guide 2.2 Chassis Installation Procedure Ensure that the inner rails are properly inserted into the grooves of Warning: the outer rails, as shown in the following image. If not properly inserted, the weight of the chassis will not be supported by the outer rails, and the chassis could fall, causing damage to the system or serious bodily harm.
- Page 31 2. Installation Installation Guide 2.2 Chassis Installation Procedure Figure 31: Unlock the Safety Latches b. As you push the enclosure into the rack, ensure that the guides of the chassis cover slide into the slots of the alignment brackets. Figure 32: Guide Pins into Alignment Slots c.
- Page 32 2. Installation Installation Guide 2.2 Chassis Installation Procedure Figure 33: Push the Enclosure Into the Rack d. Use a T15 Torx screwdriver to tighten the two (2) captive screws at the front of the chassis cover (one on each side). Torque the captive screws to 3.4-3.6 Nm (30-32 in-lbf).
- Page 33 2. Installation Installation Guide 2.2 Chassis Installation Procedure Figure 34: Tighten the Captive Screws R esult: T he chassis is now installed. W hat to do next: P roceed to Drive Assembly Installation (page 29)
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Page 34: Drive Assembly Installation
2. Installation Installation Guide 2.3 Drive Assembly Installation 2.3 Drive Assembly Installation This procedure provides instructions for installing drive assemblies in a Data60 3000 Series platform. Table 7: Drive Assembly Installation Information Category Details Number of People Average Installation Time 1 hour Toolless? Required Tool(s) - Page 35 2. Installation Installation Guide 2.3 Drive Assembly Installation Figure 36: Pull the Enclosure Out The chassis cover is secured to the rack and will remain in place, exposing the interior of the enclosure. At the enclosure's maximum extended position, the rails will lock to prevent any further movement;...
- Page 36 2. Installation Installation Guide 2.3 Drive Assembly Installation When installing drives, populate the enclosure from left-to-right, rear-to- Note: front. For example, begin with slot 48 (as shown in the following diagram), continue through 59, then proceed with 36 through 47, and so on. Figure 37: Drive Layout...
- Page 37 2. Installation Installation Guide 2.3 Drive Assembly Installation When installing drives, ensure that the LED pointer on the top of the drive Note: carrier points toward the front of the enclosure, as shown in the following image: Figure 38: LED Pointer Orientation To ensure proper airflow for enclosure cooling, any rows partially Caution: populated with drive assemblies should be completed with drive blanks.
- Page 38 2. Installation Installation Guide 2.3 Drive Assembly Installation Figure 39: Insert the Drive Assembly d. Lower the drive assembly until the spring-loaded posts on the carrier contact the top edges of the drive slot. This is a partial insertion; the drive assembly will be fully seated later on. Figure 40: Partially Insert the Drive Assembly e.
- Page 39 2. Installation Installation Guide 2.3 Drive Assembly Installation Figure 41: Partially Insert All Drive Assemblies f. Returning to the first drive assembly, pinch the latch release and carefully press downward to fully seat the drive assembly into the drive slot. As the drive mates with the baseboard connector, release the orange latch making sure that the latch pins on the drive carrier seat correctly into the grommets on the drive dividers.
- Page 40 2. Installation Installation Guide 2.3 Drive Assembly Installation Figure 43: Latch Pins and Grommets g. Repeat this action to fully install the remaining drive assemblies in the same order, from left- to-right, rear-to-front. Return the enclosure to its operating postion. Step 3 : a.
- Page 41 2. Installation Installation Guide 2.3 Drive Assembly Installation Figure 45: Push the Enclosure Into the Rack R esult: T he drive assemblies have now been installed. W hat to do next: Proceed to Cable Tray Installation (page 37)
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Page 42: Cable Tray Installation
2. Installation Installation Guide 2.4 Cable Tray Installation 2.4 Cable Tray Installation This procedure provides instructions for installing a cable tray on a Data60 3000 Series platform. Table 8: Cable Tray Installation Information Category Details Number of People Average Installation Time 1 minute Toolless? Required Tools... - Page 43 2. Installation Installation Guide 2.4 Cable Tray Installation Figure 47: Slide the Cable Tray Forward b. Use a T15 Torx screwdriver to tighten the cable tray's four (4) captive screws. Torque the captive screws to 0.3-0.6 Nm (3-5 in-lbf). Figure 48: Tighten the Cable Tray Captive Screws ...
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Page 44: Cable Management Assembly Installation
2. Installation Installation Guide 2.5 Cable Management Assembly Installation 2.5 Cable Management Assembly Installation Table 9: CMA Installation Information Category Details Number of People Average Installation Time 4 minutes Required Tool(s) None Required Part(s) 1 CMA kit Step 1 : Remove the CMA from its packaging. Step 2 : At the rear of the enclosure, install the CMA. - Page 45 2. Installation Installation Guide 2.5 Cable Management Assembly Installation Figure 50: Secure the CMA Latches b. Open the baskets of the CMA arms. Figure 51: Open the CMA Arm Baskets c. Plug the Ethernet cables into the appropriate HEM ports. Note: For cable installation information, see Cable Installation &...
- Page 46 2. Installation Installation Guide 2.5 Cable Management Assembly Installation Make sure the power cables are not connected to a PDU. If they Important: are, the system will power up when the cable is plugged into the PSU. This is not intended at this stage of installation. e.
- Page 47 2. Installation Installation Guide 2.5 Cable Management Assembly Installation Figure 53: Close the CMA Arms Figure 54: Attach the CMA Clips R esult: T he CMA has now been installed. W hat to do next: P roceed to Cable Installation &...
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Page 48: Cable Installation & Routing
2. Installation Installation Guide 2.6 Cable Installation & Routing 2.6 Cable Installation & Routing Table 10: Cable Installation & Routing Information Category Details Number of People Average Installation Time 30 minutes Required Tool(s) T15 Torx screwdriver Torqe Value(s) Rack ear screws: 3.4-3.6 Nm (30-32 in-lbf) Up to 6 (6) mini-SAS HD to min-SAS HD cables Required Components (per One (1) RJ45 Ethernet cable (for enclosure management) - Page 49 2. Installation Installation Guide 2.6 Cable Installation & Routing Figure 56: Open the CMA Arms Step 2 : Open the CMA arm baskets. Figure 57: Open the CMA Arm Baskets Install the cables for HEM A. Step 3 : a. Plug one (1) Ethernet cable into the enclosure management port on the left side of the enclosure.
- Page 50 2. Installation Installation Guide 2.6 Cable Installation & Routing Figure 58: Install the Left Management Cable b. Plug six (6) SAS cables into the SAS ports on HEM A. Figure 59: Install the Left SAS Cables c. Plug one (1) power cable into the lower PSU. Make sure the power cable is not connected to a PDU.
- Page 51 2. Installation Installation Guide 2.6 Cable Installation & Routing Figure 60: Install the Lower PSU Cable d. Route the Ethernet management cable, the SAS cables, and the power cable through the lower CMA arm on the right side of the enclosure (as seen from the rear). Figure 61: Route the HEM A Cables Through the Lower CMA Arm For additional routing tips, see Note:...
- Page 52 2. Installation Installation Guide 2.6 Cable Installation & Routing Figure 62: Close the CMA Arm Baskets Step 4 : Install the cables for HEM B. a. Plug one (1) Ethernet cable into the enclosure management port on the right side of the enclosure.
- Page 53 2. Installation Installation Guide 2.6 Cable Installation & Routing Figure 64: Install the Right SAS Cables c. Plug one (1) power cable into the upper PSU. Important: Make sure the power cable is not connected to a PDU. If it is, the system will power up when the cable is plugged into the PSU.
- Page 54 2. Installation Installation Guide 2.6 Cable Installation & Routing Figure 66: Route the HEM B Cables Through the Upper CMA Arm Note: For additional routing tips, see Special Considerations for Cable Routing (page 53) e. Close the CMA arm baskets. Figure 67: Close the CMA Arm Baskets Step 5 : Close the CMA arms.
- Page 55 2. Installation Installation Guide 2.6 Cable Installation & Routing a. Close both CMA arms, securing them to the rear of the Rail Assembly by their elbow clips. Figure 68: Close the CMA Arms Figure 69: Attach the CMA Clips Step 6 : Test the cable routing by moving the enclosure into its servicing (extended) position.
- Page 56 2. Installation Installation Guide 2.6 Cable Installation & Routing This will disengage the enclosure latches from the rack brackets, allowing the enclosure to be pulled out of the rack. Figure 70: Open the Enclosure Handles b. Use the enclosure handles to pull the enclosure out of the rack. Figure 71: Pull the Enclosure Out c.
- Page 57 2. Installation Installation Guide 2.6 Cable Installation & Routing Figure 72: Unlock the Safety Latches b. Push the enclosure all the way into the rack until the enclosure latches engage with the rack brackets. Figure 73: Push the Enclosure Into the Rack c.
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Page 58: Special Considerations For Cable Routing
2. Installation Installation Guide 2.6 Cable Installation & Routing Figure 74: Tighten the Rack-Ear Screws R esult: T he cabling has now been routed through the CMA. W hat to do next: P roceed to Enclosure Power-Up (page 57) 2.6.1 Special Considerations for Cable Routing This section describes special considerations for installers routing cables through the CMA. - Page 59 2. Installation Installation Guide 2.6 Cable Installation & Routing Figure 75: Cable Identification Table 11: Recommended Cable Distance Between Connector & Basket Cable Identifier Cable Description Distance to First Basket Power Cable (to PSU) 419.1-444.5 mm (16.5-17.5 in.) SAS Cables (to nearest HEM ports) 508-533.4 mm (20-21 in.) SAS Cables (to farthest HEM ports) 596.9-622.3 mm (23.5-24.5 in.)
- Page 60 2. Installation Installation Guide 2.6 Cable Installation & Routing Figure 76: Criss-Crossed Cables Slack at the CMA Elbow Joint When the cables are routed through the CMA, make sure slack is provided at the elbow joint of the CMA. Do not wrap the cables tightly around this joint, as doing so may cause binding and prevent smooth operation.
- Page 61 2. Installation Installation Guide 2.6 Cable Installation & Routing Bundling at the CMA Exit At the end of the CMA where the cables exit, use a cable tie or hook-and-loop strip to bundle the cables together. Make sure the cables can bend without twisting. Figure 78: Cable Tie at Exit of CMA...
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Page 62: Enclosure Power-Up
2. Installation Installation Guide 2.7 Enclosure Power-Up 2.7 Enclosure Power-Up Table 12: Enclosure Power-Up Information Category Details Number of People Average Required Time 5 minutes Required Tools None Required Parts None Step 1 : Power up the enclosure. a. Plug the power cables into a PDU to power up the enclosure. b. -
Page 63: Chapter 3. Safety
Safety The following chapter provides safety information for the Data60 3000 Series. In This Chapter: - Electrostatic Discharge....................59 - Optimizing Location..................... 59 - Power Connections.......................59 - Power Cords........................59 - Rack-Mountable Systems..................60 - Safety and Service....................... 60 - Safety Warnings and Cautions................. 61... -
Page 64: Electrostatic Discharge
3.1 Electrostatic Discharge CAUTION Electrostatic discharge can harm delicate components inside Western Digital products. Electrostatic discharge (ESD) is a discharge of stored static electricity that can damage equipment and impair electrical circuitry. It occurs when electronic components are improperly handled and can result in complete or intermittent failures. -
Page 65: Rack-Mountable Systems
All maintenance and service actions appropriate to the end-users are described in the product documentation. All other servicing should be referred to a Western Digital-authorized service technician. To avoid shock hazard, turn off power to the unit by unplugging both power cords before servicing the unit. -
Page 66: Safety Warnings And Cautions
3. Safety Installation Guide 3.7 Safety Warnings and Cautions Use caution when accessing part of the product that are labeled as potential shock hazards, hazardous access to moving parts such as fan blades. 3.7 Safety Warnings and Cautions To avoid personal injury or property damage, before you begin installing the product, read, observe, and adhere to all of the following safety instructions and information.
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