SICK FLOWSIC600-XT Operating Instructions Manual
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SICK FLOWSIC600-XT Operating Instructions Manual

Ultrasonic gas flow meter
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Title Page
FLOWSIC600-XT
Ultrasonic Gas Flow Meter
Installation
Operation
Maintenance
O P E R A T I N G I N S T R U C T I O N S

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Summary of Contents for SICK FLOWSIC600-XT

  • Page 1 Title Page O P E R A T I N G I N S T R U C T I O N S FLOWSIC600-XT Ultrasonic Gas Flow Meter Installation Operation Maintenance...
  • Page 2 Legal Information gas factor Subject to change without notice. Real time clock © SICK Engineering GmbH. All rights reserved. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 3 Risk or hazardous situation which could result in severe personal injury or death. CAUTION Hazard or unsafe practice which could result in less severe or minor injuries. NOTICE Hazard which could result in property damage. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 4: Table Of Contents

    ............17 2.2.4.1 Correction in FLOWSIC600-XT electronics ....... . 17 2.2.4.2 Correction outside the FLOWSIC600-XT electronics (volume converter) .
  • Page 5 3.4.2 General connection of the FLOWSIC600-XT ....... . . 48 3.4.3...
  • Page 6 Cleaning the FLOWSIC600-XT ........
  • Page 7 Model name ............. . . 152 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 8 Cont ents FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 9: Important Information

    Important Information FLOWSIC600-XT Important Information About this document Important safety information Intended use Responsibility of user FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 10: About This Document

    These Operating Instructions cover standard applications which conform with the technical data specified. Additional information and assistance for special applications are available from your SICK representative. It is generally recommended to take advantage of qualified consulting services provided by SICK experts for your specific application.

  • Page 11: Hazard Through Electromagnetic Interference

    1.3.2 The FLOWSIC600-XT measuring system is used for measuring the actual volumetric flow rate of gases transported in pipelines. Apart from that, the FLOWSIC600-XT can also deter- mine the actual corrected volume and the sound velocity. Separate counters are available to determine the gas volume depending on the flow direction.

  • Page 12: Operation In Potentially Explosive Atmospheres

    European Directive 2014/68/EC for pressure equip- ment. Restrictions of use 1.3.5 Check the FLOWSIC600-XT is suitably equipped for your application (e.g., gas conditions). NOTICE: ▸ The operator must ensure that the upper/lower limit values shown on the type plate are not overflown or underflown in operation.

  • Page 13: Responsibility Of User

    ● Installation, commissioning, maintenance and inspection may only be carried out by skilled persons having knowledge of the relevant rules and regulations for potentially explosive atmospheres, especially: – Ignition protection types – Installation regulations – Zone classification FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 14: Correct Use

    Only use the FLOWSIC600-XT as described in these Operating Instructions. The manu- facturer bears no responsibility for any other use. ▸ Do not carry out any work or repairs on the FLOWSIC600-XT not described in these Operating Instructions. ▸ Do not remove, add or change any components in or on the FLOWSIC600-XT unless such changes are officially allowed and specified by the manufacturer.

  • Page 15: Product Description

    Measuring principle System components Features and applications Operating software FLOWgate Operating modes, meter states and signal output Interfaces Totalizers Diagnostics function i-diagnostics Data processing in FLOWSIC600-XT Sealing PowerIn Technology FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 16: Measuring Principle

    Standard meter bodies are avail- able in carbon steel, low temperature carbon steel and stainless steel. The meter bodies can be delivered in several nominal sizes (→ p. 106, §8.4). FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 17: Ultrasonic Transducers

    Integrated pressure and temperature sensor - geometry correction via pressure 2.2.4 and temperature As an option, the FLOWSIC600-XT has an integrated pressure and temperature sensor. This sensor measures the process parameters gas pressure and gas temperature at the same time.

  • Page 18: Correction Outside The Flowsic600-Xt Electronics (Volume Converter)

    Correction outside the FLOWSIC600-XT electronics (volume converter) 2.2.4.2 When automatic geometry correction of the FLOWSIC600-XT is not desired, correction can be performed in the volume converter according to the following formulas (→ Fig. 3). The fixed values for pressure and temperature p...

  • Page 19: Features And Applications

    FLOWSIC600-XT FLOWSIC600-XT 2plex 2.3.2 The FLOWSIC600-XT 2plex is a very compact combination of a gas flow meter for custody transfer applications with a control measuring device, and provides advanced diagnostics functionality with an additional independent measuring path. With their different path designs and the resulting difference in sensitivity the diagnostics of the FLOWSIC600-XT 2plex can be compared in order to identify disturbances (caused by contamination, pulsation or noise) at an early stage and provide a warning.

  • Page 20: Flowsic600-Xt Quatro

    Fig. 6 FLOWSIC600-XT Quatro FLOWSIC600-XT Forte 2.3.4 The FLOWSIC600-XT Forte provides eight paths on two different path planes and is especially suitable for installation in systems with short inlet and outlet sections. Fig. 7 FLOWSIC600-XT Forte FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 21: Operating Software Flowgate Tm

    ● Measured values overview ● Diagnostics data ● Logbook and archive management ● Commissioning ● Parameter modification ● Session browser ● Calibration Fig. 8 Overview FLOWgate Operating Software FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 22: System Prerequisites

    Access rights 2.4.3 The FLOWSIC600-XT provides not only various access levels but also allows several single users per access level. Only one user can be logged onto the device at any one time. Three different users with the same access rights are possible for access levels “User” and “Authorized user”.

  • Page 23: Operating Modes, Meter States And Signal Output

    The FLOWSIC600-XT can have the following status during measuring mode: ● Measurement valid ● Measurement invalid ● Maintenance request In measuring mode, the FLOWSIC600-XT operates in one of three meter statuses depend- ing on the measuring conditions. Air test mode 2.5.2 Air test mode serves to carry out a test bench calibration with the test medium air at ambient pressure.

  • Page 24: Interfaces

    Digital outputs 2.6.2 The FLOWSIC600-XT has 4 digital outputs (FO.0, FO.1, DO.2 and DO.3) to output the impulses proportional to the flow rate and status information. The digital outputs are electrically isolated with a synchronous refresh in a configurable period between 0.1 to 1 s.
  • Page 25 FO.0 and FO.1 output a signal with a phase offset of 90°. FO.0 leads for positive values and follows for negative values. Phase offset 90 ° Fig. 9 Forward flow Reverse flow FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 26: Encoder Totalizer

    Compatibility with the downstream device is ensured when this device runs with the same interface protocol. It is recommended to check this during an operating point test. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 27: Serial Data Interfaces

    Instructions FLOWSIC600-XT: Interfaces”. Optical data interface 2.6.5 The FLOWSIC600-XT has an optical interface compliant with IEC 62056-21 on the front panel with bit-serial, asynchronous data transfer (protocol MODBUS RTU). A computer can be connected using an infrared/USB adapter (Part No. 6050602).

  • Page 28: Data Processing In Flowsic600-Xt

    The metrology logbook can be reset only when the parameter locking switch is open. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 29: Archives

    The values are throughflow-weighted in the recording direction when the throughflow was within the period in record- ing direction. The values are averaged when no throughflow existed within the period. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 30: Protection Of Parameters From Undesired Changes

    These changes are possible only when free entries exist in the metrology log- book. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 31: Sealing

    “Increased Safety” and Ex-i “Intrinsically Safe”. If the manufacturer's adhesive label has been broken, sealing can also be carried out using screws with cross or longitudinal holes and wire seals. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 32 Seals on the transducer cover caps The cover caps are sealed with at least one adhesive label that must be glued over the openings of the fastening screws. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 33: Powerin Technology Tm

    Approx. 2 8-path electronics month month months months months Approx. 5 months Approx. 2 Approx. 2 Approx. 2 Approx. 3 Approx. 3 1-path electronics months months months months months FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 34 Product Description FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 35: Installation

    Installation FLOWSIC600-XT Installation Hazards during installation General information Mechanical installation Electrical installation FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 36: Hazards During Installation

    Persons carrying out installation work must be familiar with the directives and standards applicable for pipeline construction and have the corre- sponding qualifications, e.g. in accordance with DIN EN 1591-4. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 37: General Information

    Inspect for transport damage when unpacking the device. ▸ Document any damage found and report this to the manufacturer. NOTICE: Do not put the FLOWSIC600-XT into operation if you notice any damage! ▸ Check the scope of delivery for completeness. The standard scope of delivery comprises: –...

  • Page 38: Mechanical Installation

    (external and internal corrosion). The FLOWSIC600-XT can be installed in straight inlet and outlet pipes depending on the installation configuration (→ p. 40, §3.3.4.1): The inlet and outlet pipes must have the same nominal size as the meter body. The inner diameter is shown in the Data Sheet and is based on the nominal flange value and the standard.

  • Page 39: Fitting In The Pipeline

    45 ° 45 ° ▸ If a lifting angle of 45° cannot be ensured due to construction of the FLOWSIC600-XT, e.g. for 2plex devices, a suitable traverse hoist must be used for lifting. Gas flow direction NOTICE: Observe the gas flow direction ▸...

  • Page 40: Installation Configurations

    Class 1.0/0.5 5 DN 2 DN 3 DN Local requirements to the inlet section may vary. Installation requirements in accordance with GOST, see document “8020847 Installation Requirements GOST” FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 41 2 DN 3 DN [1] When C > 5 DN, the temperature measuring point in pipe section C must be positioned with a distance of 3 ... 5 DN. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 42: Fitting The Flowsic600-Xt In The Pipeline

    Installation requirements in accordance with GOST, see document “8020847 Installation Requirements GOST” 1 Use the lifting gear to position the FLOWSIC600-XT in the desired location in the pipe- line. 2 Lead the pipelines free of tension to the device being fitted.

  • Page 43: Electrical Installation

    3 .4 Requirements for use in potentially explosive atmospheres 3.4.1 The FLOWSIC600-XT is as suitable for use in potentially explosive atmospheres classified in Zone 1 and Zone 2. IECEx Ex db ia op is [ia Ga] IIA /IIC T4 Gb...
  • Page 44 This is particularly important when the FLOWSIC600-XT is installed in a zone 0 location (see clause 8.3 EN 60079-0). FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 45 See → p. 43, §3.4 and → p. 112, §9.1 “Connection diagrams for operation of the FLOWSIC600-XT in accordance with ATEX/IECEx” or → p. 127, §9.2 “Connection diagrams for operation of the FLOWSIC600-XT in accordance with CSA” for correct electric installation.
  • Page 46 The ambient temperature must be within the range specified on the SPU type plate. The meter body becomes part of the pipeline as soon as the FLOWSIC600-XT is installed in the pipeline. The wall of the pipeline and the meter body is then deemed a zone-separating barrier.
  • Page 47 After de-instal- lation and before every reinstallation the seals must be replaced according to the original assembly. Seals can be ordered from SICK (part number and serial number from type plate at SPU).

  • Page 48: General Connection Of The Flowsic600-Xt

    Ex i Ex i Ex i Ex i Ex i Safe area Ex zone classified Zone 1 or Zone 2 6...16 V DC FLOWSIC600-XT FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 49: Criteria For Electrical Connection

    Electrical connections 3.4.4 The SPU enclosure of the FLOWSIC600-XT comprises a flameproof enclosure and an adjacent separate chamber. With Ex-e wiring (→ Fig. 22), the Ex-d inputs and outputs run through a line duct to the Ex-e terminals in the Ex-e terminal compartment.
  • Page 50 2 Ex-d terminal compartment cover 3 Cable gland (3x) 4 Ex-e terminal compartment 5 Ex-e terminal compartment cover 6 Ex-i transducer electronics with cover and backup battery 7 Display unit FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 51 Ex-i enclosure version 1 Cable gland (3x) 2 Ex-i terminal compartment 3 Ex-i terminal compartment cover 4 Ex-i transducer electronics with cover and backup battery 5 Display unit FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 52: Available Input/Output Configurations

    Status Status Pulse Pulse Analog code Output Output Output Output Output Modules Intrinsically safe Version (Ex i) Flameproof enclosure / increased type of protection (Ex d / e) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 53: Cable Specifications

    Do not connect unused conductor pairs and prevent them from accidental short-circuit Maximum cable length Loop resistance: ≤ 250 Ohm Cable diameter 6 … 12 mm Fixing range of the cable glands FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 54: Checking The Cable Loops

    Reconnect all cables after the loop resistance test. NOTICE: Incorrect cabling may cause failure of the FLOWSIC600-XT! This will invalidate warranty claims. The manufacturer assumes no liability for consequential damage. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 55: Connection Parameters Of Inputs And Outputs

    – Bit protocol: 8N1 Ethernet Ethernet 9-12 10/100 Mbit/s, protocol Modbus TCP [1] If configured Configuration options and power input of possible configurations, see → p. 150, §9.4. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 56: Ex-D Terminal Compartment

    Ex-d terminal compartment cover with an SW5 Allen key until the tip of the screw slightly enters the material of the cover. Do not operate the device without the securing screw! FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 57 RS485.3 3 DO.3 pulse output pT (HART master) 4 DO.2 pulse output 10 RS485.2 5 DO.1/FO.1 frequency output 11 Ethernet (when configured) 6 DO.0/FO.0 frequency output 12 Power FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 58: Ex-E Terminal Compartment

    2 Position the cover on the Ex-e terminal compartment. 3 Tighten the 3 screws (captive) of the Ex-e terminal compartment cover with an SW4 Allen key (torque 5 Nm). FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 59 Open Collector NAMUR DO.1/FO.1 DO.1/FO.1 Open Collector NAMUR DO.2 DO.2 Open Collector NAMUR DO.3 DO.3 Open Collector NAMUR RS485.1 (MOD), Modbus RTU Not used Not used [1] If configured FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 60: Ex-I Terminal Compartment

    Swivel the display unit downwards, → p. 88, §5.3.3.1. ▸ Connect the backup battery, → p. 89, §5.3.3.3. ▸ Swivel the display unit upwards and lock, → p. 90, §5.3.3.4. Fig. 28 Connected backup battery FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 61: Commissioning And Operation

    Commissioning and Operation FLOWSIC600-XT Commissioning and Operation General information Parameter display on the display Commissioning with the FLOWgate operating software Function check after commissioning Sealing FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 62: General Information

    CD. The completed Commissioning Protocol must be filed with the FLOWSIC600-XT device documentation. ● The FLOWSIC600-XT is zero adjusted or flow calibrated when delivered to the end user. The zero adjust comprises the 3-D measurement of the meter body, zero-flow and speed of sound test as well as other system specific tests which belong to the manufac- turing and quality assurance process.

  • Page 63: Parameter Display On The Display

    Do not remove the display protective flap. Always keep the display protective flap closed when the display is not in use! After the end of the work, screw the display protective flap tight. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 64: Display And Operating Elements

    Commissioning and Operation Display and operating elements 4.2.2 The FLOWSIC600-XT display comprises an LC display for measuring screens and configur- ing, 4 buttons for menu navigation and the possibility to attach an infrared/USB adapter (Part No. 6060602) for data communication.

  • Page 65: Configurable Standard Display

    Volume at base conditions, reverse, interrupted 000000123 m³ Volume at base conditions, forward, total 000012468 m³ Volume at base conditions, reverse, total 000012468 m³ [1] Only visible when volume conversion is active FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 66 Mass, forward, interrupted 000000123 tn Mass, reverse, interrupted 000000123 tn Mass, forward, total 000012468 tn Mass, reverse, total 000012468 tn [1] Only visible when volume conversion is active FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 67: Menu Structure

    Checksum for metrological parameters Min. oper. pressure Minimum operating pressure Max. oper. pressure Maximum operating pressure Impulse factor Impulse factor [1] Only visible in configuration with integrated EVC FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 68: Commissioning With The Flowgate Tm Operating Software

    A data connection can be established with the device using the optical data interface and the infrared/USB adapter HIE-04 (Part No. 6050602). This interface serves to configure the FLOWSIC600-XT. The infrared/USB adapter has an USB 2.0 interface. This interface provides the connection to the PC and transfers the FLOWSIC600-XT data.

  • Page 69: Field Setup Wizard

    Check the serial numbers and specific device values against the type plate. Device information ▸ Compare the model name against the type plate and ensure the FLOWSIC600-XT is suit- able equipped for the application. Detailed description of the model name, see → p. 152, §9.6.

  • Page 70: System/User

    Up to three users and authorized users can be created. For access rights for single user levels, see → p. 22, Access rights. Fig. 32 Example: New users FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 71: I/O Configuration

    For non-calibrated devices, enter the default and fixed values for pressure and tempera- ture corresponding to the average values expected on the device for operating pressure and operating temperature. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 72: Volume Converters

    The standard limits for natural gas applications are set at the factory. ▸ Activate single warnings as desired: Fig. 34 Example: System warnings SICK recommends adapting the limit values to the application conditions after several weeks of measuring operation. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 73: Meter Installation

    Zero phase check, → p. 74, §4.4.3. ▸ Checking the speed of sound, → p. 75, §4.4.4. ▸ Comparing theoretical and measured speed of sound (SOS), → p. 80, §5.2.2. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 74: Checking The Signal Acceptance Rate

    The “Phase shift” parameter of a path is properly adjusted when the values are lower than 0.2. An adjustment coordinated with SICK Service is recommended when the zero phases do not meet the specified criteria. Fig. 36 Zero phase check FLOWSIC600-XT ·...

  • Page 75: Checking The Speed Of Sound

    ▸ Check the speed of sound (SOS). ▸ The speed of sound values must be almost identical on all paths of the FLOWSIC600-XT and may only differ by less than 0.1%. ▸ When moving the mouse over the bar graphs, the current measured values are shown in the diagram.

  • Page 76: Path Failure Compensation

    Path failure compensation 4.4.5 The FLOWSIC600-XT can compensate failed measuring paths. A path is considered failed when its acceptance rate is below a certain limit. It is then no longer used to create mea- sured values, but is substituted by a configured or teached relation to the overall speed. It is included in measurement when its acceptance rate is over the limit again.

  • Page 77: Maintenance

    Maintenance FLOWSIC600-XT Maintenance General information Routine checks Exchanging the battery Cleaning the FLOWSIC600-XT FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 78: General Information

    Routine checks 5 . 2 Proper device function can be determined directly on the front panel of the FLOWSIC600-XT. The FLOWgate™ operating software provides a user-friendly option for the performance of routine checks (connect to the device, → p. 68, §4.3.1).

  • Page 79: Function Check With Flowgate Tm

    The current Status overview opens and shows details and information on how to proceed. Fig. 38 Current status The “Diagnostics” menu shows under “Meter values” in various profiles all diagnostics values providing information on the status of the device. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 80: Comparing Theoretical And Measured Speed Of Sound (Sos)

    3 Select the gas composition and confirm with “Apply”. The gas composition can be entered manually or loaded as file. 4 Enter the current process conditions and select “Calculate SOS”. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 81 6 The deviation between the two speeds of sound should be less than ±0.1%. If the deviation exceeds 0.3%: Check the plausibility of the pressure, temperature and gas composition values. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 82: Time Synchronization

    Time synchronization via Modbus 5.2.3.1 The FLOWSIC600-XT has a real-time clock which continues to run also in the case of a power failure. The real-time clock has a separate battery (BR2032). The time is saved as UNIX Timestamp (UTC) in the device and in the stored data records. The UNIX Timestamp specifies the number of seconds since 01.01.1970 with leap year correction.

  • Page 83: Maintenance Report

    PDF document or sent via e-mail. 4 Finally close the report with the “Close” button. 5 It is recommended to file the printed report with the device delivery documentation. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 84: Optional Data Backup

    Example: Event logbook Deleting logbook entries Logbook entries can be deleted only via the FLOWgate™ operating software with button “Clear all Logbooks”. Deleting the entries in FLOWSIC600-XT is not possible. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 85: Checking The Data Archives (Data Logs)

    The data archives can be deleted via the FLOWgate™ operating software. In the archive overview of the “Archive Management”, all data archives can be deleted at once or each individually directly in the respective archive. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 86: Exchanging The Battery

    ● Only PANASONIC batteries type BR2032 are permitted as the RTC battery, otherwise the intrinsic safety is endangered. ● Only replace the backup battery with a similar type from SICK with item number 2079721, otherwise the intrinsic safety is endangered.
  • Page 87 ▸ If anything is unclear, contact the local office of the Environmental Protection Agency (EPA). In other countries: Please observe national regulations for the disposal of lithium batteries. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 88: Replacing The Backup Battery

    2 Swivel down the display protective flap. 3 Loosen the 4 screws on the display unit with an SW4 Allen key. 4 Carefully swivel the display unit downwards. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 89: Remove The Backup Battery

    Otherwise the backup battery is immediately active. 4 Insert the backup battery in the holder and connect to the “Backup Battery” connection. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 90: Swivel The Display Unit Upwards And Lock

    This must be coordinated with the authorities before carrying out the measures. ▸ All actions must be performed on the basis of this Manual and, if necessary, the Service Manual for the product. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 91 9 Connect with the device using the FLOWgate operating software, → p. 68, §4.3.1. 10 Open the System/User tile in the Parameter Modification menu. 11 Set the date and time or synchronize with the PC. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 92: Cleaning The Flowsic600-Xt

    0 location. (See clause 7.4.2 of EN 60079-0) ▸ Only use cleaning agents free from oil, grease and solvents to clean the display. ▸ Use a damp cloth for cleaning. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 93: Shutting Down

    Shutting down FLOWSIC600-XT Shutting down Returning Disposal information FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 94: Returning

    6 . 2 Materials 6.2.1 The FLOWSIC600-XT mainly consists of steel, aluminium and plastic materials. It does not contain any poisonous, radioactive or environmentally hazardous substances. Substances from the pipeline could possibly penetrate the seals or deposit on these. Disposal 6.2.2...

  • Page 95: Troubleshooting

    Troubleshooting FLOWSIC600-XT Troubleshooting Status messages Starting a diagnostic session FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 96: Status Messages

    Parameter invalid 3005 Archive checksum error 3006 Time invalid 3007 System test active 3008 Run-time measurement mode 3009 DSP hardware failed 3010 DSP parameter invalid 3011 Error path failure FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 97: Starting A Diagnostic Session

    The diagnostic sessions are saved as files with the ending .sfgsession. The files are saved by default under: C:\Users\Public\Documents\SICK\FLOWgate The name of the storage folder consists of device type and serial number of the device. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 98 Troubleshooting FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 99: Specifications

    Specifications FLOWSIC600-XT Specifications Conformities Technical data Measuring ranges Dimensions FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 100: Conformities

    Specifications Conformities 8 . 1 CE certificate 8.1.1 The FLOWSIC600-XT has been developed, manufactured and tested in accordance with the following EU Directives: ● Pressure Equipment Directive 2014/68/EU ● ATEX Directive 2014/34/EU ● EMC Directive 2014/30/EU ● Measuring Instrument Directive 2014/32/EU Conformity with the above directives has been verified and the device has been marked with the CE label.

  • Page 101: Technical Data

    ≤ 95 % relative humidity, non-condensing Conformities and Approvals Conformities OIML R137 1&2-2012 OIML D11-2013 ISO 17089-1 AGA Report No. 9 MID 2014/32/EU PED 2014/68/EU ATEX 2014/34/EU EMC 2014/30/EU GOST 8.611-2013 GOST 8.733-2011 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 102 Installation Dimensions (W x H x D) See dimension drawings Weight Depending on device version Material in contact with Low-temperature carbon steel, stainless steel, Duplex steel media FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 103 Data archives 1 diagnostics archive (6,000 entries) 2 configurable measuring period archives (6,000 entries each) Logbooks Event logbook (1,000 entries) Parameter logbook (200 entries) Metrology logbook (50 entries) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 104: Measuring Ranges

    1.700 5.600 90.000 110.000 DN1400 (56") 1.000 1.800 6.500 100.000 120.000 The maximum gas velocity in the pipe is limited to 40 m/s in configurations with flow conditioner. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 105 60.000 198.000 3.178.000 3.885.000 56" (DN1400) 35.300 63.600 230.000 3.532.000 4.238.000 The maximum gas velocity in the pipe is limited to 131 ft/s in configurations with flow conditioner. FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 106: Dimensions

    8 . 4 Fig. 49 FLOWSIC600-XT and FLOWSIC600-XT Forte Fig. 50 FLOWSIC600-XT 2plex and FLOWSIC600-XT Quatro " version for pressure levels up to Class 600/PN100 Fig. 51 FLOWSIC600-XT: 3 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 107 PN 100 EN 1092-1 12" cl. 150 ANSI B16.5 cl. 300 cl. 600 cl. 900 DN300 PN 16 EN 1092-1 PN 63 EN 1092-1 PN 100 EN 1092-1 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 108 30" cl. 150 ASME B16.47 2195 1150 1080 cl. 300 2545 1135 1092 cl. 600 2820 1154 1130 cl. 900 3350 1350 1205 1232 DN750 Data on request FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 109 1900 1711 1785 DN1200 Data on request [1] Devices with one SPU; devices with two SPU: weight + 7 kg [2] Optional neck extension: B + 200 mm FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 110 Specifications FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 111: Annex

    ATEX/IECEx Connection diagrams for operation of the FLOWSIC600-XT in accordance with CSA Wiring examples Power input of the possible input and output configurations Type plates (examples) Model name FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 112: Connection Diagrams For Operation Of The Flowsic600-Xt In Accordance With

    Annex Connection diagrams for operation of the FLOWSIC600-XT in 9 . 1 accordance with ATEX/IECEx Fig. 52 Connection diagram 9236580 (page 1) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 113 Annex Connection diagram 9236580 (page 2) Fig. 53 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 114 Annex Connection diagram 9236580 (page 3) Fig. 54 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 115 Annex Connection diagram 9236580 (page 4) Fig. 55 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 116 Annex Connection diagram 9236580 (page 5) Fig. 56 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 117 Annex Connection diagram 9236580 (page 6) Fig. 57 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 118 Annex Connection diagram 9236580 (page 7) Fig. 58 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 119 Annex Connection diagram 9236580 (page 8) Fig. 59 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 120 Annex Connection diagram 9236580 (page 9) Fig. 60 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 121 Annex Connection diagram 9236580 (page 10) Fig. 61 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 122 Annex Connection diagram 9236580 (page 11) Fig. 62 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 123 Annex Connection diagram 9236580 (page 12) Fig. 63 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 124 Annex Connection diagram 9236580 (page 13) Fig. 64 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 125 Annex Connection diagram 9236580 (page 14) Fig. 65 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 126 Annex Connection diagram 9236580 (page 15) Fig. 66 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 127: Csa

    Annex Connection diagrams for operation of the FLOWSIC600-XT in 9 .2 accordance with CSA Fig. 67 Connection diagram 9236581 (page 1) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 128 Annex Connection diagram 9236581 (page 2) Fig. 68 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 129 Annex Connection diagram 9236581 (page 3) Fig. 69 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 130 Annex Connection diagram 9236581 (page 4) Fig. 70 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 131 Annex Connection diagram 9236581 (page 5) Fig. 71 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 132 Annex Connection diagram 9236581 (page 6) Fig. 72 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 133 Annex Connection diagram 9236581 (page 7) Fig. 73 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 134 Annex Connection diagram 9236581 (page 8) Fig. 74 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 135 Annex Connection diagram 9236581 (page 9) Fig. 75 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 136 Annex Connection diagram 9236581 (page 10) Fig. 76 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 137 Annex Connection diagram 9236581 (page 11) Fig. 77 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 138 Annex Connection diagram 9236581 (page 12) Fig. 78 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 139 Annex Connection diagram 9236581 (page 13) Fig. 79 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 140 Annex Connection diagram 9236581 (page 14) Fig. 80 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 141 Annex Connection diagram 9236581 (page 15) Fig. 81 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 142: Wiring Examples

    Annex Wiring examples 9 . 3 Ex-d (flameproof enclosure) 9.3.1 Fig. 82 Wiring example Ex-d (3 x RS485) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 143 Annex Fig. 83 Wiring example Ex-d (2 x RS485, 1 x Encoder) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 144 Annex Fig. 84 Wiring example Ex-d (2 x RS485, 1 x Ethernet) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 145: Ex-E (Increased Type Of Protection)

    Annex Ex-e (increased type of protection) 9.3.2 Fig. 85 Wiring example Ex-e (3 x RS485) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 146 Annex Fig. 86 Wiring example Ex-e (2 x RS485, 1 x Encoder) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 147 Annex Fig. 87 Wiring example Ex-e (2 x RS485, 1 x Ethernet) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 148: Ex-I (Intrinsically Safe)

    Annex Ex-i (intrinsically safe) 9.3.3 Fig. 88 Wiring example Ex-i (3 x RS485) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 149 Annex Fig. 89 Wiring example Ex-i (2 x RS485, 1 x Encoder) FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 150: Power Input Of The Possible Input And Output Configurations

    Annex Power input of the possible input and output configurations 9 . 4 Fig. 90 Power input FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 151: Type Plates (Examples)

    Pressure Equipment Directive type plate (example) FLOWSIC600-XT Serial No. 12345678 05/2016 Year DN/NPS 300/12” Weight 720 kg Fluid Gr. -45/+80°C 120 bar 230 bar Made in Germany 4089591 FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...

  • Page 152: Model Name

    N8 (135, 63/103, 180/60) T8 (135, 103, 280) S9 (80, 16, 150) T210 (205, 103, 140) T210 T218 (205, 103, 140) T218 Notes: 1. in Ex ia version not available FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 153 Annex FLOWSIC600-XT · Operating Instructions · 8018846/15N1/V 1-1/2019-10 · © SICK Engineering GmbH...
  • Page 154 Netherlands Taiwan China New Zealand Thailand Denmark E-Mail sick@sick.dk E-Mail sales@sick.co.nz Turkey Finland Norway E-Mail sick@sick.no United Arab Emirates France Poland United Kingdom Germany Romania Greece Russia Vietnam Hong Kong Singapore www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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