SICK FLOWSIC550 Operating Instructions Manual

SICK FLOWSIC550 Operating Instructions Manual

Gas flow meter
Table of Contents

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MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
FLOWSIC550
Gas flow meter

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Table of Contents
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Summary of Contents for SICK FLOWSIC550

  • Page 1 MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S FLOWSIC550 Gas flow meter...
  • Page 2 Original document This document is an original document of SICK Engineering GmbH O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05 | SICK Subject to change without notice...
  • Page 3: Table Of Contents

    Preparing the measuring point ..............19 Choosing flanges, gaskets and other components ........19 8027872/1JTM/0-8/2023-05 | SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 4 Decommissioning..................41 12.1 Safety information on decommissioning ............. 41 O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05 | SICK Subject to change without notice...
  • Page 5 Annex......................46 14.1 Type plates ....................46 14.2 Control drawing .....................47 8027872/1JTM/0-8/2023-05 | SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 6: About This Document

    Hazard by high temperature or hot surfaces Hazard for environment/nature/organisms O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 7: Warning Levels And Signal Words

    Important technical information for this product Important information for electrical or electronic functions 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 8: For Your Safety

    Consult the Operating Instructions in all cases where the symbol is attached to the device or shown on the display. O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK...
  • Page 9: Intended Use

    8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 10: Information On Cybersecurity Threats

    Contact option for reporting vulnerabilities ● Information on known vulnerabilities (Security Advisories) ● O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 11: Product Description

    -- - D --------------- - ----------------------     8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 12: Volume Conversion (Optional)

    Volume at base conditions = base volume ● Volume at flowing conditions = measurement volume ● O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 13: System Components

    The high quality of the transducer design provides the basis for accurate and highly stable transit time measurement of the ultrasonic signals. 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 14: Signal Processing Unit (Spu)

    The interface can be used to read out data and parameter settings, to configure the FLOWSIC550. O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK...
  • Page 15: Flowgate Tm Operating Software

    1368 x 768 pixels Microsoft .NET framework 4.6 ● 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 16: Volume Conversion (Option)

    1.01325 bar (a) 14.7300 psi (a) Basic temperature 0 °C 60 °F O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 17 Fig. 2: Three-way test valve with p-sensor and Minimess coupling 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 18: Transport And Storage

    Ensure that storage conditions are within specified limits, see “Technical data”, page O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 19: Project Planning

    Adapter for connecting the EDT96 pressure sensor, 2075562 NPT 1/4“ - G 1/4“, stainless steel 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 20: Mounting

    Measuring device (meter body and SPU, already fitted) ● Mounting material ● O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 21: Fitting In The Pipeline

    12 Carry out a leak tightness check on the pipeline (in accordance with the pipeline operat- ing company's specifications). 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 22: Signal Processing Unit Alignment

    (2.2 lbf ft)). Fig. 3: Screws on the SPU neck O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 23: Electrical Installation

    The capacity of free metal parts is C=24pF. This must be taken into account during installing the equipment. 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 24: Opening And Closing The Electronics Cover

    2 Retighten the four screws on the SPU cover that were previously loosened (3.5 Nm (2.58 lbf ft)). O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK...
  • Page 25: Electrical Connections

    Fig. 5: Electrical connections Terminal assignment Fig. 3: Terminal assignment FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 26 [mA] [mW] [nF] [µH] Ext. Power External power supply 2.64 O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 27 IIB / C, D: 81 µF IIC / A, B, C, D: 7.6 µF 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 28: Cable Specifications

    Recommended cable cross section: 0.25 … 1.5 mm² Pressure and temperature sensor Maximum cable length: 3 m O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 29: Battery Operation

    25°C (77° F). 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 30: Installing The Pressure And Temperature Sensor

    ” Fig. 6: Connecting the pressure and the temperature sensor O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 31: Commissioning

    2 Connect the service adapter to the service interface (M12 plug) and to the USB interface of your computer. Fig. 7: Service interface 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 32 6 When the device has been found, click on “Connect”. After successful login the Overview page is displayed. O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK...
  • Page 33: Field Setup Wizard

    Up to three users and authorized users can be created. Fig. 9: Example: New users 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 34: Warnings

    ▸ Select the algorithm and parameters for calculating the compressibility factor. O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 35: Finalize

    The current Status overview opens and shows details and information on how to proceed. 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 36: Operation

    Display test Perform a display test by pressing the push button for 10 seconds. O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 37: Display In The Symbol Bar

    Battery fill level ≥ 10%, the last segment of the battery symbol starts to blink when the battery fill level drops below 10%. 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 38: Maintenance

    QR-Code Order No. + Fig. 11: Identification of battery packs O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 39: Information On Storage And Transport

    Please observe national regulations for the disposal of lithium batteries. 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 40: Troubleshooting

    NOTICE: Contact the manufacturer if any malfunctions, errors or warnings occur. O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 41: Decommissioning

    Make sure, the measuring device cannot be damaged during transport. 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 42: Technical Data

    Nominal size DN50/2" [5.9] [16.73] [8.66] DN80/3" [9.45] [16.73] [8.66] O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 43: Technical Data

    ≤ 95 % relative humidity; non-condensing Installation Horizontally or vertically Installation location Indoor, outdoor 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 44 Temperature sensor Measuring ranges -40 °C…+70 °C (-40 °F…+158 °F) O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 45: Application Ranges

    Pressure loss 10.000 1.000 0.0100 0.0100 8,000 80,000 pressure [bar(a)] 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 46: Annex

    Fig. 12: CSA type plate (example) Fig. 13: Main type plate (examples) O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 47: Control Drawing

    14.2 Control drawing Fig. 14: Control drawing 9370343 (page 1/5) 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 48 ANNEX Fig. 15: Control drawing 9370343 (page 2/5) O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 49 ANNEX Fig. 16: Control drawing 9370343 (page 3/5) 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 50 ANNEX Fig. 17: Control drawing 9370343 (page 4/5) O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 8027872/1JTM/0-8/2023-05| SICK Subject to change without notice...
  • Page 51 ANNEX Fig. 18: Control drawing 9370343 (page 5/5) 8027872/1JTM/0-8/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | FLOWSIC550 Subject to change without notice...
  • Page 52 Netherlands Taiwan China New Zealand Thailand Denmark E-Mail sick@sick.dk E-Mail sales@sick.co.nz Turkey Finland Norway E-Mail sick@sick.no United Arab Emirates France Poland United Kingdom Germany Romania Greece Russia Vietnam Hong Kong Singapore www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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