SICK FLOWSIC100 Operating Instructions Manual
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SICK FLOWSIC100 Operating Instructions Manual

Gas flow rate measuring device
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Title Page
FLOWSIC100
Gas Flow Rate Measuring Device
Description
Installation
Operation
O P E R A T I N G I N S T R U C T I O N S

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Questions and answers

Mohammed
April 14, 2025

We have this type of transducer (Flse100-exe) installed at the gas outlet in one of our oil fields. Following a maintenance procedure, the technician cleaned the transducers but unfortunately forgot how to properly align them during reinstallation. We kindly request your support in providing guidance on the correct alignment.

-1
1 comments:
Mr. Anderson
April 14, 2025

To properly align the SICK FLOWSIC100 transducer during reinstallation:

1. On horizontal ducts, install the sender/receiver units slightly inclined (about 1–2°) from horizontal to prevent condensate from entering.
2. For type FLSE100-PR, maintain specified angles: 1–2° inclination for horizontal ducts and 45° for vertical ducts.
3. Ensure the transducers are positioned at the correct distance (based on duct diameter) and aligned so both cursors are in the same position.
4. For cross-duct types (e.g., FLSE100-EXS), use guide and kink lines marked on the strip to determine nozzle positions.

Correct alignment ensures accurate measurement and prevents sensor damage.

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Summary of Contents for SICK FLOWSIC100

  • Page 1 Title Page O P E R A T I N G I N S T R U C T I O N S FLOWSIC100 Gas Flow Rate Measuring Device Description Installation Operation...
  • Page 2 Information Symbols Subject to change without notice. © SICK Engineering GmbH. All rights reserved. Important technical information for this product Important information on electric or electronic functions Supplementary information FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 3: Table Of Contents

    Check cycle output on the analog output ........48 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 4 Hardware addressing ..........107 3.3.9 Installing and connecting the interface and I/O module options ....107 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 5 Setting "Maintenance" mode ..........127 4.2.2 Setting the system data parameters on the FLOWSIC100 sensor ... . . 127 4.2.3 Setting the check cycle parameters .
  • Page 6 MCU control unit............176 6.3.4 Cooling air supply in connection box for FLOWSIC100 M-AC and H-AC..179 6.3.5 Junction box for connection cable .

  • Page 7: Important Information

    Important Information FLOWSIC100 Important Information Intended use Responsibility of user Safety information and protective measures FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 8: Intended Use

    Intended use 1. 1 Purpose of the device The FLOWSIC100 measuring system is designed for no-contact measurement of the gas flow rate and temperature or of the volume flow. Correct use  Use the device only as described in these Operating Instructions. The manufacturer bears no responsibility for any other use.

  • Page 9: Safety Information And Protective Measures

    Hazard through electrical equipment 1.3.2 The FLOWSIC100 measuring system is an item of electrical equipment designed for use in industrial high-voltage systems. Make sure the power supply is switched off before working on mains connections or live components. If necessary, replace shock protection measures before reconnecting the power supply.

  • Page 10: Behavior During A Purge/Cool Air Failure

    FLOWSIC100 and any resulting operational malfunctions. ● In case of doubt, switch the defective equipment off immediately. ● Switching off the equipment does not indirectly cause further malfunctions. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 11: Product Description

    Product Description FLOWSIC100 Product Description System features and areas of application System overview and functional principle System components Computations Check cycle FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 12: System Features And Areas Of Application

    ● Modular design By selecting the right modules, you can combine the components to suit your applica- tion and fulfill a wide range of requirements. As a result, the FLOWSIC100 can be used for very many applications. ● Integrated measurement of the gas flow rate across the duct diameter, independent of the pressure, temperature, and gas composition ●...

  • Page 13: System Overview And Functional Principle

    Set for connecting and operating a temporary emergency air supply of instrument air (to be provided by customer) for sender/receiver units with internal cooling. ● Emergency air supply option for externally purged sender/receiver units (FLSE100-PM, PH, PH-S) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 14: Communication Between Sender/Receiver Units And Control Unit

    (asynchronous). For the cabling, the junction box used to separate the interfaces has to be installed on the master FLSE. The junction box is optional for FLOWSIC100 types PR and S (for longer cable lengths). Fig. 2...

  • Page 15: Functional Principle

    Functional principle 2.2.3 The FLOWSIC100 gas flow rate measuring devices operate according to the principle of ultrasonic transit time difference measurement. Sender/receiver units are mounted on both sides of a duct/pipeline at a certain angle to the gas flow (Fig. 4).
  • Page 16 A detailed description is provided in Section § 2.4, page 44. Path compensation When the FLOWSIC100 is operated with a 2-path configuration, the device runs with an integrated algorithm for automatic "path compensation". During trouble-free operation, gas and sound velocity relations between both measuring paths are recorded and saved.

  • Page 17: System Components

    Transducer Connection piece Flange with tube Duct probe Purge air connection (only for purged versions PM, PH, PHS) Cooling air connection (only for internally cooled versions MAC, HAC) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 18 Pressure resistant versions must be used with pressures above 100 mbar (see OI FLOWSIC100 PROCESS) ● Certification requirements Selection after performance tests for emission measuring. The various configuration options are identified by a type key structured as follows: FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 19 Duct probe nominal length 350 mm Duct probe material 1.4571 Transducer made of titanium The possible versions, areas of application, configurations, and characteristics are listed in the following Tables. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 20 ● Digital signal transmission to control unit ● Purged ● High power ● Digital signal transmission to control unit ● Purged ● Very high power ● Digital signal transmission to control unit FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 21 1): The maximum possible measuring path depends on the dust content, gas temperature, and gas composition 2): For extremely high dust concentrations up to max. 100 g/m³ 3): For installation across secant ( p. 57, 3.1.3) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 22: Standard Sender/Receiver Units

    > 1 g/m³ (only applicable for FLSE100-H, H-AC, PH and PH-S). The downstream sender/receiver unit (B in  p. 15, Fig. 4) has to be equipped with an impact protector. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 23 169, 6.3.1). Fig. 7 FLSE100-H A - A NL = 200 mm, 350 mm, 550 mm, 750 mm Electronics unit Transducer Connection piece Connection for connection cable Duct probe FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 24 NL = 125 mm, 200 mm, 350 mm Fig. 10 FLSE100-SD A - A NL = 125 mm, 200 mm, 350 mm Electronics unit Transducer Connection piece Connection for connection cable Duct probe FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 25: Sender/Receiver Units With Internal Cooling

    Electronics unit Transducer Connection piece Connection for connection cable Duct probe Cooling air connection The type FLSE100-MAC is also available with other flanges on request ( p. 169, 6.3.1). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 26 Product Description Fig. 12 FLSE100-HAC NL =350 mm, 550 mm Electronics unit Connection for connection cable Connection piece Cooling air connection Duct probe Guard plate Transducer FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 27: Purged Sender/Receiver Units

    550 mm should be used). The purge air is then heated by the gas temperature in the probe tube which minimizes temperature drops below the dew point. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 28: Flange With Tube

    S, M, PM, PH St37, V4A S, M, MAC, H, HAC, PR, PM, PH, PHS (others on request) M, MAC, H, HAC, PR, PM, PH, PHS, H, PR, PM, PH, PHS FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 29: Weatherproof Cover

    The control unit is usually installed in a steel plate housing. It is available as 19" rack as an option. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 30 This version is additionally equipped with a purge air blower, air filter and purge air con- nection for connecting DN 25 purge air hoses (must be ordered separately  p. 171, Fig. 138) for sender/receiver units with internal cooling (types FLSE100-MAC and HAC). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 31 ● Check cycle ware updates ● Volume flow std. (temperature, pressure, ● Warning ● RS485 to connect ● Temperature moisture) resolution ● Limit value sensors ● Resolution 12 12 bit FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 32 Display module option I/O-MODULE INTERFACE-MODULE SICK ULTI ONTROL POWER FAILURE POWER TxD RxD MAINTENANCE ERROR REQUEST Power Slot for interface module option Backplane with terminal connections for wiring by customer FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 33 Digital inputs 1 to 4 Relay 5 Relays Relay 4 1 to 5 Relay 3 RS232 Relay 2 Wide-range power pack Relay 1 90 ... 250 V AC FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 34 Fig. 20 LC-Display in graphical display (left) and in text display (right) If a limit value is exceeded, the display alternates between the measured value and an alarm message. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 35 Profibus DP, Ethernet and Modbus, for insertion in slot ( p. 36, Fig. 21). Profibus DP-V0 for transfers via RS485 according to DIN 19245 Part 3 as well as IEC 6115 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 36 10 Connections for analog inputs 1 and 2 11 Connection for analog output 12 Connections for digital inputs 1 to 4 (digital inputs 3 and 4 not supported at present) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 37 T/P-MOD Ethernet V2,MODBUS TCP, pulse 3) - D: T/P-MOD RS485,MODBUS ASCII/RTU, pulse 3) - F: T/P-MOD RS485,PROFIBUS, pulse 3) Special features - N: Without special version Ex certification - N: Without Ex certification FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 38 Without optional digital output module, 2 changeover contacts Without optional digital output module, 4 NO contacts With optional interface module Profibus DP Without special version Without Ex certification Software Emission FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 39: Connection Cable

    ● Cable length with + 1 sampling point = 1000 m ● Cable length with + 2 sampling points = 500 m FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 40: Purge Air Unit Option

    (optional purge air reducer set) or a purge air unit with a more powerful blower as shown in the following Table. Internal duct pressure (mbar) Reducer Blower type -100 ... -20 40/7 -20 ... -10 40/10 2BH1300 -10 ... +30 +30 ... +100 2BH1400 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 41: Cooling Air Control Option For Device Types M-Ac And H-Ac

    On devices purged externally (FL100 PM, PH and PH-S), there is also a risk of the emergency air not keeping transducer surfaces sufficiently clean. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 42: Emergency Air Supply For Device Types M-Ac And H-Ac

    If the compressed air flow is pressurized, the emergency air valve ( p. 87, Fig. 57) with integrated backflow valve closes in the blocking direction and the compressed air flows into the cooling channels of both S/R units ( p. 87, Fig. 57). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 43: Emergency Air Supply For Device Types Pm, Ph And Ph-S

    L = 5 x DN for DN 150 to DN 200 L = 3 x DN Fitting on one for DN > 200 A - A side to DN 500 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 44: Computations

    Calculating and calibrating the volume flow 2.4.1 Volume flow in operating state Acoustic velocity monitors from the FLOWSIC100 series are usually used to determine the volume flow in closed pipes and ducts. The volume flow Q through the representative a.c.

  • Page 45: Temperature Calibration

    2.4.2 The temperature measurement must be calibrated for exact calculation of the flue-gas temperature with the FLOWSIC100. There are only two cases where this calibration is not necessary: ● Exact knowledge of the sound velocity in the flue gas under standard conditions...

  • Page 46: Damping Time

    FLOWSIC100 requires more measured values to produce an output signal of the same accuracy. As a result, the damping time is higher, within certain limits, than the set time. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 47: Check Cycle

    Check cycle 2 . 5 A check cycle can be triggered on the FLOWSIC100 to test whether the device components are functioning correctly. The check cycle can also be triggered automatically (the interval can be set using SOPAS ET) and/or via a digital input ( p. 29, 2.3.3). Any deviations from normal behavior are output as a warning or error.

  • Page 48: Span Test

    SOPAS ET ( p. 130, 4.2.3) ● This output is only expedient for measured values that depend on velocity (gas flow rate, volume flow act., volume flow std.). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 49: Assembly And Installation

    Assembly and Installation FLOWSIC100 Assembly and Installation Project planning Assembly Installation FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 50: Project Planning

    (approx. 500 mm) In accordance with Technical Data in  p. 166, Plan the voltage Operating voltage, power Ensure sufficient cable cross-sections supply requirements and fuse FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 51: Determining The Measurement And Installation Location

    If the FLOWSIC100 is to be used for official measurements (for example, emission measurements pursuant to BlmSchV), the measuring location should be determined by a legally authorized expert (for example, by means of an expert appraisal of a measuring location authorized in accordance with BlmSchV Articles 26 and 28).
  • Page 52 An additional basic platform and/or sealable opening in the platform with a protection cage or similar can be helpful (Fig. 27). Ensure sufficient clearance is provided for installing and removing the sender/receiver units. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 53 (with removable open- ing and basket guard) * Type M shown here Select an installation angle of 60° for duct diameters as from approx. 4.5 m. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 54: Further Planning Information

    Installing the sender/receiver units on horizontal ducts Duct 1 ... 2° FLSE100 Master (A) FLSE100 Slave (B) NOTICE: On FLOWSIC100 S devices, the sender/receiver unit FLSE100-SD with electronics unit is the master. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 55 ● Returning the condensate to the duct through a hose connection between flange tube and duct (Fig. 30). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 56 FLSE100-PH / PHS and H / HAC to prevent particles impacting on the transducer surface causing malfunctions impairing measuring behavior. See  »Shortening the measuring path« (page 58) for further options. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 57: Selecting The Flanges With Tube

     90   --------------------------- ---------- - –  Fmin  ---------- - 2 Le Ld – –  Dimensions in mm GRP = glass fiber reinforced plastic FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 58 = Di / 4 = 60° Ld as in Fig. 31 With a = a and circular ducts  then ( = 60°) = L +2 Le + Ld FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 59 2.60 1.96 1.56 0.65 2.65 1.61 0.66 2.70 1.66 0.68 2.75 1.71 0.69 2.80 1.76 0.70 2.85 1.81 0.71 2.90 1.86 0.73 2.95 1.91 0.74 3.00 1.96 0.75 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 60: Assembly

    – With brick and concrete ducts, tack it to a holding plate ( p. 61, Fig. 34). Fig. 33 Fitting the flanges with tube Duct / pipe wall Insulation (remove around flange area) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 61 Bracket a) Duct without insulation b) Duct with insulation Reinforce- ment Flange with tube mounted on brick or concrete duct a) Duct without insulation b) Duct with insulation FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 62 Assembly and Installation  When fitting two flanges with tubes, align both exactly to each other after tacking using a suitable tube (for smaller ducts) or using the SICK adjustment aid (can be provided on loan) (see Fig. 35). Fig. 35...

  • Page 63: Duct/Tube Diameter < 0.5 M

    Fitting on one side Sender/receiver unit (=8 mm) 60° ±0.5° L = L1 + L2 FF = F1 + F2 Carry out the following before fitting the flanges with tube: FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 64 NL (  Fig. 36,   Fig. 37). This correlation is expressed by the following formulas: – 48.3 – 27,9    48 3 ----------------------- - ----------------- - –     45° 60° FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 65 553.3 525.4 Matching flanges with tube can be provided by SICK on request (please specify with order). Alternatively, a tube piece with premounted flanges can be ordered from SICK. A tube with suitable diameter can be used to align the flange tubes for face-to-face mounting.

  • Page 66: Installing The Control Unit

    Measure Connection unit type MCU-N: Control unit without MCU-N MCU-P cooling air supply MCU-P: Control unit with cooling air supply ( p. 176, 6.3.3) > 350 > 540 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 67: Installing The Junction Box

    ● Optional: Fitting an impact protector on the sender/receiver unit ( p. 72, 3.2.8) Push the sender/receiver units into the flange tubes and fit these on the flange with the delivered bolts and the optional structure-borne noise damping set. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 68: Installation Of The Weatherproof Cover For The Sender/Receiver Units

    – Pay attention to the correct align- ment of the holder. See adjacent fig- ure.  Position the protective hood on the holder.  Secure the weather protection with the split pin. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 69: Installing The Purge Air Unit Option (Device Type Pm, Ph, Ph-S)

    Clearance for fitting of weather- proof cover > 160 (550) Purge air hose Clearance for replacing filter element 50 x 5 steel pipe Alternative: Mounting bracket DIN 2391 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 70: Installing The Emergency Air Supply Option For Device Types Pm, Ph And Ph-S

    Hose clamp (scope of delivery for emergency air supply) Adapter Quick connector Compressed air hose Quick connector, paired Reducer Solenoid valve Coupling Purge air base plate Purge air hose Compressed air onsite FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 71 Insert the backflow valves (for overpressure in duct) directly on the Y-distributor of the purge air blower (remove the existing purge air hose) and fasten with hose clamps (Fig. 43). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 72: Installing The Weatherproof Cover For The Purge Air Unit Option

     Fit the lock parts from the lock set on the base plate.  Fit the weatherproof cover from above.  Insert the side lock bolts in the counterparts, rotate and latch into place. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 73: Installting The Impact Protector / Dust Protector Options

    Impact protection for FLSE100-H, HAC, PH and PHS 3.2.9.1 The impact protector option is intended for the use of the FLOWSIC100 in high dust applications with particle sizes >0.5 mm. Installing this component provides effective protection for the surface of the ultrasonic transducer against particle impact.
  • Page 74  Align the impact protector facing the flow direction and use a punch to drive the crosswise recesses into the four mounting holes of the transducer. Punch FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 75: Dust Protector For Flse100-Pr

    M, H, M-AC and H-AC. The set serves to prevent coupling of structure-borne noise from the system in the ultrasonic transducer. The assembly/damping set is delivered as shown in Fig. 47 and is ready for installation. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 76 2056565 FLOWSIC100 H, H-AC K100 Assembly/ damping set 2056564 FLOWSIC100 M, M-AC For retrofitting on existing Assembly/ installations: damping set 2042503 FLOWSIC100 M, M-AC, H, K75/K100 H-AC FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 77 NOTICE: The additionally provided flange seal can be installed to increase the damping effect if high interference signals continue despite using the structure-borne noise damping set. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 78: Installation

    3.3.1 Carry out the steps described in  p. 60, 3.2 before starting installation work. Unless otherwise agreed with SICK or an authorized representative, all of the installation work must be carried out by the plant operator. This includes:  Laying all the power supply and signal cables ...

  • Page 79: Control Unit Mcu-P With Integrated Cooling Air Supply

    (Fig. 50) and secure it with a strap retainer. The cooling air outlet in the middle must be adjusted as displayed (correct if necessary). NOTICE: Same connections at use of the separate cooling air supply in connection box (Fig. 49). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 80: Purge Air Unit (Device Type Pm, Ph, Ph-S)

    Electrical connections for the purge air unit option Low-pressure sensor Blower motor in delta connection star connection Power supply Motor circuit 4 x 1.5 mm breaker 24 V Installed onsite FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 81: Installing The Purge Air And Cooling Air Reducer Option

    Assembly and Installation Installing the purge air and cooling air reducer option 3.3.2.4 If necessary, install a purge air reducer for FLOWSIC100 PM, PH, PHS or a cooling air reducer for FLOWSIC100 MAC, HAC according to Fig. 51. Purge air unit Fig.

  • Page 82: Installing The Cooling Air Control Option For Device Types M-Ac And H-Ac

    See terminal connection diagram  p. 86, Fig. 55 NOTICE: The colors of the leads between the solid-state relay and MCU only serve as examples and can vary depending on the delivery FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 83 L2: gnd Solid-state relay NOTICE: The solid-state relay is installed in the cooling air supply housing on systems with cooling air supply 230 V AC in connection box. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 84 Assembly and Installation Fig. 53 Electrical connection of the cooling air control option for the MCU-P with integrated blower unit FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 85 Connection between cooling air control on MCU-P and MCU-N with external blower unit 24 V DC To internal blower (MCU-P) / external blower (MCU-N) Brown Blue Lamp-wire connector Processor board Brown White Solid- state relay Black Pink Cable onsite Cable onsite Grey FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 86 Internal 24 V DC power supply of the MCU for the blower unit External blower unit in junction box Solid-state relay Grey To MCU terminal 29 To MCU terminal 15 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 87: Installing Optional Sets For Emergency Air Supply For Devices With Purge/Cooling

    Emergency air supply for device types M-AC and H-AC 3.3.4.1 The "emergency air supply FLOWSIC100 M-AC and H-AC“ is delivered pre-assembled in its subassemblies. ( p. 87, Fig. 56) Fig. 56 Primary pressure set and resulting cooling air volume flow...
  • Page 88 DN25 cooling air hoses(6) from the MCU blower unit and emergency air lines (4) from junction box solenoid valve (2) to both S/R units have the same length (same pressure loss, same amount of cooling air on FLSE100 A and B). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 89 Then repeat the test to ensure the blower can open the valve on its own. Fig. 59 Removing and throughflow test on the emergency air valves a) Valve open b) Air test / opening control FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 90  Apply talcum powder to the dry rubber seal of the valve plate to prevent the valve plate sticking in the seating.  Carry out the opening and blocking direction function check as shown in ( p. 90, Fig. 60). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 91 The valve seating is now open (Fig. 62) and can be cleaned when necessary. WARNING: Do not use any sharp objects. Fig. 62 Valve seating / sealing surface in solenoid valve Replace the complete solenoid valve when heavily contaminated and/or corroded. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 92 Spray a little spray oil in the ring gap (Fig. 63) when the anchor in the pulling magnet is sluggish (switching test when removed) Fig. 63). Parts overview Part No. Description 2051484 Emergency air supply 24V for MCU FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 93: Emergency Air Supply For Device Types Pm, Ph And Phs

    Connection for operating voltage 380 V AC (without phase sensor) Purge air unit Motor circuit breaker (onsite) Solenoid valve *) Junction box Purge air blower *) In SICK scope of delivery but not fitted FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 94 Connection for operating voltage 380 V AC with phase sensor for monitoring failure of any phase Purge air unit Motor circuit breaker (onsite) Solenoid valve *) Junction box Purge air blower Phase sensor (onsite) *) In SICK scope of delivery but not fitted FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 95: Installing The Sender/Receiver Unit

     If the optional cooling air supply in connection box is used, slide the free end of the cooling air hose on adapter 40-25 and secure it with the hose clamp. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 96  Insert the sender/receiver units in the flanges with tube as previously described and screw the components together.  Connect the cable to the control unit to the plug-in connector on the sender/receiver unit. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 97: Connecting The Control Unit Mcu

     Connect mains cable to terminals L1, N, PE (Fig. 68).  Close off unused cable ducts with dummy plugs. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 98: Connecting The Control Unit In A 19" Housing

    Output relay 5 (limit value) n.c. n.o. Digital input d in 1 d in 2 d in 3 d in 4 Analog output Analog input a in 1 a in 2 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 99 RS232/485 rx/B Interface 1 imp+ imp- res 1 res 2 :Closed in current-free state (normal closed) :Open in current-free state (normal opened) :Only use after agreement with manufacturer FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 100 104 d 104 d 105 a 105 a 106 b 106 b 107 c 107 c 108 d 108 d 109 -gnd 109 -gnd 110 scr 110 scr FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 101 106 b 106 b 107 c 107 c 107 c 108 d 108 d 108 d 109 -gnd 109 -gnd 109 -gnd 110 scr 110 scr 110 scr FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 102 (with red cable marking; length 5/10 m) Plug-in connector assign- Plug-in connector assign- ment, Master: Top view ment, Slave: Top view RS485 to Master RS485 to MCU Plug-in connectors FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 103 For bus cabling (two-path measurement), version A Onsite cable Junction box (optional) FLSE100-PR 24 V RS485 Plug-in connectors Connection cable, Slave (length 5/10/50 m) Plug-in connector assign- ment, Slave: Outer view RS485 to Master FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 104 Junction box (optional) FLSE100-SD 24 V RS485 Plug-in connector Analog connection cable Connection cable, Slave Plug-in connector assign- (length 5/10/50 m) FLSE100-SA ment, Slave: Outer view RS485 to Master FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 105 ● For bus wiring, the set termination set at the factory must be deactivated in those system components not at the line end (see Service Manual Section 3.1). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 106: Terminating The Sender/Receiver Units When Operating The Flowsic100 With

    FLSE100 FLSE100 Master Master Master MCU in bus middle AB x = junction box x = termination required = no termination Jumper FLSE100 FLSE100 FLSE100 Master Master Master FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 107: Bus Addressing

    Plug these modules onto the top hat rail in the MCU ( p. 97, Fig. 68) and connect to the associated connection on the processor board with the cable with plug-in connector ( p. 36, Fig. 21). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 108 Digital output module terminal assignment Digital output module Module carrier n.o. com. com. n.o. n.c.^ com. com. n.c. NOTICE: Screw terminals for wire sizes 0.5 .. 1.5 mm² (AWG20 ... AWG16). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 109 15 V DC 5.5 V DC 30 V AC/DC 24 V DV max. current 22 mA 22 mA 5 mA 36 mA n.c.: normal closed n.o. normal open FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 110 Power Power Error Link Impuls Ethernet V1 ModBUS COLA-B, triplex, Pulse TCP & Impuls part no. : 2072693 part no. : 2059546 gal. used used used used FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 111  0 1A 0 01A NOTICE: (Open collector connection) may not exceed 100 mA. Otherwise the impulse output can be destroyed. Calculate R according to the equation above. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 112 Assembly and Installation FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 113: Start-Up And Parameter Settings

    Start-up and Parameter Settings FLOWSIC100 Start-up and Parameter Settings Basics Standard start-up procedure Advanced start-up Operating / Configuring with the LC-Display option FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 114: Basics

    ( p. 144, 4.3). If the gas temperature determined with the FLOWSIC100 is to be used to scale the volume flow, a calibration with external temperature sensor is necessary in such cases ( p. 144, 4.3).
  • Page 115 Installing the USB driver A special hardware driver is required for communication between SOPAS ET and the FLOWSIC100 visibility measuring system via USB interface. This must be installed on the laptop/PC:  Connect the USB interface cable to the PC.

  • Page 116: Connecting The Device

     If required, set the desired language in the “Tools / Language” menu ( p. 116, Fig. 85).  Confirm the dialog shown with “Yes” to restart SOPAS ET with the changed language. Changing the language setting Fig. 85 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 117: Connecting To The Device Via The "Device Family" Mode

    An IP address specified by the customer is entered at the factory when the address is available when the device is ordered. If not, standard address 192.168.0.10 is entered. To change the IP address, see  p. 151, §4.3.6. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 118 7 To save the search settings, enter a name and click “Finish”. SOPAS ET starts the device search. The devices found are displayed in the “Device search” area when device search is finished ( p. 122, Fig. 96). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 119: Connecting To The Device With Advanced Mode

    3 Select the communication interfaces where the search is to be made and click “Next”. Selecting the communication components Fig. 91 4 Configure the interfaces and click “Next”. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 120  Define the protocol settings in the “Protocol” directory according to  p. 120, Fig. 92. Defining the protocol settings Fig. 92  Define the timeout settings in the “Timing” directory according to Fig. 93. Defining the timeout settings Fig. 93 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 121 5 To save the scan settings, enter a name and click “Finish” ( p. 119, Fig. 90). SOPAS ET starts the device search. The devices found are displayed in the “Device search” area when device search is finished ( p. 122, Fig. 96). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 122: Information On Using Sopas Et

    Information on using SOPAS ET 4.1.4 Overview Fig. 96 1 Device search 4 Device search abort 2 Project area 5 Device search result 3 Device search progress 6 Number of devices found FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 123 – The device windows can be opened by a double-click on the respective device file or the context menu ( p. 124, Fig. 98). Device selection Fig. 97 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 124 Export Exports the device information and the associated project information and saves them in a *.sopas file. Delete device Deletes the device from the project. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 125 Displays, inquiries as well as the main parameters required for service tasks (e.g. diagnosis and clearance of possible malfunctions) *): Depending on program version The Level 1 password is "sickoptic". Fig. 99 Entering the password FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 126: Standard Start-Up Procedure

    ("MCU", "FLOWSIC100 X (sensor)") to the current project.  Enter the Level 1 password ( p. 125, Fig. 99) and set the relevant system components to "Maintenance" operating mode ( p. 127, §4.2.1). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 127: Setting "Maintenance" Mode

    – On the display of the MCU control unit (only for MCU with display option). Setting the system data parameters on the FLOWSIC100 sensor 4.2.2  Open the device file "FLOWSIC100 X (sensor)" and enter the Level 1 password ( p. 125, §99).  Set the maintenance mode ( p. 127, §4.2.1).
  • Page 128 Start-up and Parameter Settings Fig. 101 Directory "Application Parameters" (settings example) Entering the calibration coefficients  p. 144, 4.3 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 129 L = L1 + L2 = (F1 + F2) - 2 · NL For small duct dimensions < 0.5 m (short measuring paths), take the thick- ness of the seals used into account when determining measuring path L. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 130: Setting The Check Cycle Parameters

    Span for control Value in % between 50% and  p. 48, §2.5.2 point Hour Function Check Defining a start timepoint in hours and Start Time minutes. Minute FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 131: Configuring The Analog Output

    Measured value out- The current measured value is output during Maintenance Mode  Current at  mA value to be output during Maintenance mode Value if possible maintenance Live Zero FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 132 If a value 0 is set, the limit value relay switches when the value for the Switch at selected measured variable is exceeded. Optional digital output module configuration without function at present FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 133: Configuring The Analog Inputs

    Setting a value necessary for scaling Constant Value in K Pressure Source Value in mbar Constant Moisture Source Value in % Constant Adiabate coefficient Coefficient Specific adiabatic coefficient FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 134: Setting The Damping Time

    ● Saving as protocol Device data and parameter are recorded In the parameter protocol. A diagnosis protocol can be generated for analyzing the device function and to identify possible malfunctions. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 135 It is useful to specify a name with a reference to the respective sampling point (name of company and facility). See Service Manual for description Fig. 107 Menu “Project / Save“ FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 136  Select a device, call up the ‘‘Diagnosis / Protocol” menu and click the button for the desired type of protocol. Fig. 108 ‘‘Diagnosis / Protocol” menu  Specify file names and storage location. Fig. 109 Specifying file names and storage location FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 137 Limit Switch Source Velocity of Gas (avg) Limiting Value 1.87 T90 Time T90 Time FL Path 1 1.0s T90 Time FL Path 2 1.0s 7/22/14 10:56 AM Page 1/1 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 138: Starting Normal Measuring Operation

    Checking the signal waveform allows an assessment on the quality of the received ultrasonic signals.  To enable the display on the screen, open the device file of the used FLOWSIC100 type.  Select the menu "Diagnosis/Sensor Values" in operating mode "Measurement".
  • Page 139 Start-up and Parameter Settings Type FLSE100-M /MAC Fig. 112 Burst waveform HF signal (unconditioned signal) Fig. 113 Burst waveform demodulated signal (envelope) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 140 Start-up and Parameter Settings Type FLSE100-H /HAC / PHS Fig. 114 Burst waveform HF-signal (unconditioned signal) Fig. 115 Burst waveform demodulated signal (envelope) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 141 Start-up and Parameter Settings Type FLSE100-PH Fig. 116 Burst waveform HF-signal (unconditioned signal) Fig. 117 Burst waveform demodulated signal (envelope) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 142 Start-up and Parameter Settings Type FLSE100-S Fig. 118 Burst waveform HF-signal (unconditioned signal) Fig. 119 Burst waveform demodulated signal (envelope) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 143 Start-up and Parameter Settings Type FLSE100-PR Fig. 120 Burst waveform HF-signal (unconditioned signal) Fig. 121 Burst waveform demodulated signal (envelope) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 144: Advanced Start-Up

    Changing the application setting 4.3.1 The FLOWSIC100 supports measuring on two measuring paths at the same time and then calculating and outputting one common measured value  p. 14, 2.2.2. This requires 2 sender/receiver units per measuring path or one measuring probe each  »Installation«...

  • Page 145: Configuring Optional Analog Modules

     Configure the optional analog outputs according to the requirements in § 4.2.4. Fig. 123 Configuring the optional analog outputs  To configure further analog outputs, activate the checkbox "Select optional module / use first or second optional module". FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 146: Configuring The Optional Interface Module

     Configure the interface module according to requirements. Fig. 124 "Configuration / System Configuration" directory GSD file and measured value assignment are available for the Profibus DP module on request. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 147: Configuring The Ethernet Module

     Set the desired network configuration in the "Ethernet Interface Configuration" field and click "Reset module" under "Expansion module information". Fig. 125 "Configuration / I/O Configuration / Interface Module" directory New address FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 148 Ethernet. Increasing the value in the "Scan timeout" field to 3000 ms can minimize communication problems. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 149: Changing The Field Bus Address For The Profibus Module

     Select the "Configuration / I/O-Configuration / Interface Module“ directory and enter the new address in the "Fieldbus address" window (field "Profibus DP Configuration”). Fig. 126 "Configuration / I/O Configuration / Interface Module" directory FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 150: Configuring The Temperature Curve For The Cooling Air Control Option For Device

    Cooling air control function check  Set the temperature limit close to the ambient temperature of the S/R units and check whether the cooling air control switches on and off. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 151: Calibrating Flow Rate And Temperature Measurement

    To do this, set the measuring system to “Maintenance” mode and enter the Level 1 password. For input, select type FLOWSIC100 in the "Device Catalog" register, field "Detected Devices" ( p. 124, Table 3) and then select subdirectory "Installation Parameters".

  • Page 152: Operating / Configuring With The Lc-Display Option

    Selects the single measured value to be displayed Toggles between text and graphic display Meas Returns to main menu from submenus Displays the contrast settings (after 2.5 s) FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 153: Menu Structure

    AGC B: 10 dB Err A: Err B: *: Number depends on /diag/sensor/1/warn/ /sensor/1/diag/ AOs/AsI present Back Back I/O Information Location: ... Serial: 0008701 Firmware: 1.3.15 /sensor/1//info/ Back FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 154: Configuring

    Menu structure for selecting two-path measurement Fig. 131 I/O Parameter MCU Variant AO Parameter FL100 1 path AI Parameter FL100 2 path MCU Variant Unlimited /io/para/ /io/para/var/ Back Enter Back Enter FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 155: Changing The Display Settings With Sopas Et

    If the checkbox is not checked, Settings the limit values must be defined separately. Range low Values for the separate scaling of the measured value bar, independent of the analog output Range high FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 156 Start-up and Parameter Settings FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 157: Maintenance

    FLOWSIC100 Maintenance General information Maintaining the sender/receiver units Maintaining the cooling air supply of the internally cooled types M-AC and H-AC Maintaining the external purge air unit option FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 158: General Information

    Regular maintenance activities can be carried out by the plant operator. These activities must be carried out by qualified persons (as described in Chapter 1) only. If desired, SICK Service or authorized Service support centers can carry out all maintenance work. SICK offers a range of economical maintenance and repair agreements.

  • Page 159: Maintaining The Sender/Receiver Units

     Carefully remove the sender/receiver unit and place it in a suitable location.  If necessary (for example, if the duct is pressurized), seal the flange with tube using a blind plug (available as an option). FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 160: Cleaning The Sender/Receiver Unit

    6 months. Reinstall the sender/receiver unit after completing the work. The work required for possible replacement of parts (probe tube, transducers) is listed in the Service Manual. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 161: Maintaining The Cooling Air Supply Of The Internally Cooled Types M-Ac And H-Ac

    The cooling air supply need not be switched off to clean the filter housing or replace the filter element, in other words, the sender/receiver unit can remain on the duct. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 162: Control Unit With Integrated Cooling Air Supply

    Spare part: Filter element C1140, Part No. 7047560 Fig. 133 Changing the filter element for the control unit with purge air supply Strap retainer Filter housing Filter housing cover Air intake hose FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 163: Maintaining The External Purge Air Unit Option

     Check hoses are secure and free of damage.  Check the filter element for contamination. If the filter element is excessively contami- nated, remove it, clean the filter housing, and fit a new filter element. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 164: Replacing The Filter Element

    3 Filter housing cover 8 Hose clamp 4 Quick-release lock 9 Low-pressure sensor 5 Air intake gland Spare part: Filter element Micro-Top element C11 100, Part No. 5306091 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 165: Specification

    Specification FLOWSIC100 Specification Technical Data Dimensions, Part No. FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 166: Technical Data

    90 ... 250 V AC, 50/60 Hz, 24 V DC Maximum power input Approx. Types FLSE100-PM, PH, PHS, S, M, H, PR 40 W Types FLSE100-MAC, HAC Approx. 75 W FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 167 : Use installation angle 60° for high dust contents. : With standard purge air unit. : Fitted with purge air blower 2BH1400 at overpressure > 0.03 bar (contact SICK). : Maximum possible dust concentration depends on the measuring path and gas temperature.

  • Page 168: Standard Components

    :The flange with tube or connection must be suitable for the sender/receiver unit (see Flange with Tube Table) :Select the type depending on the internal duct pressure :Junction box optional for longer cable lengths FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 169: Dimensions, Part No

    1042680 sender/receiver unit FLSE100-M 20TITI 1042681 sender/receiver unit FLSE100-M 35TITI 1042682 sender/receiver unit FLSE100-M 55TITI 1042683 sender/receiver unit FLSE100-M 20HSHS 1042684 sender/receiver unit FLSE100-M 35HSHS 1042685 sender/receiver unit FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 170 FLSE100-PR 35SSTI sender/receiver unit 1042698 FLSE100-PR 55SSTI sender/receiver unit 1042699 FLSE100-PR 75SSTI sender/receiver unit 1042700 FLSE100-PR 35TITI sender/receiver unit 1042701 FLSE100-PR 55TITI sender/receiver unit 1042702 FLSE100-PR 75TITI sender/receiver unit 1042703 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 171 FLSE100-SD 20SSTI sender/receiver unit 1043747 FLSE100-SD 35SSTI sender/receiver unit 1043743 *: Deliverable with pitch diameter 100 mm and flange diameter 125 mm on request **: Other nominal lengths on request FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 172 FLSE100-HAC 35TITI sender/receiver unit 1042777 FLSE100-HAC 55TITI sender/receiver unit 1042778 *: Deliverable with pitch diameter 100 mm and flange diameter 125 mm on request **: Other nominal lengths on request FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 173 FLSE100-PH 55TITI sender/receiver unit 1042665 FLSE100-PH 75TITI sender/receiver unit 1042666 FLSE100-PHS 35SSTI sender/receiver unit 1042667 FLSE100-PHS 55SSTI sender/receiver unit 1042668 FLSE100-PHS 75SSTI sender/receiver unit 1042669 * Other nominal lengths on request FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 174: Flange With Tube

    Material VA, nominal length 350 mm 7042112 Flange with tube D70SS550 H, PR, Material VA, nominal length 550 mm 7042113 PM, PH Flange with tube D70SS750 Material VA, nominal length 750 mm 7042249 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 175 Material VA, nominal length 200 mm 7042285 M, SA, SD Flange with tube D50SS350 Material VA, nominal length 350 mm 7042286 Flange with tube D50S550 Material VA, nominal length 550 mm 7042287 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 176: Mcu Control Unit

    2055719 Ethernet interface module, 3-fold, with MCU connection cable 2072693 Modbus RS485 interface module with MCU connection cable 2048958 Modbus TCP interface module with MCU connection cable 2059546 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 177 Supply voltage 24 V DC, with purge air unit, without display MCU-P2ODN00000NN control unit in wall housing (orange), 1040678 Supply voltage 24 V DC, with purge air unit, with display FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 178 Modbus TCP interface module with MCU connection cable 2059546 Emergency air supply set for device types M-AC and H-AC 2051484 Cooling air control for device types FL100 M-AC and H-AC 2050814 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 179: Cooling Air Supply In Connection Box For Flowsic100 M-Ac And H-Ac

    2070817 Cooling air hose DN 25, length 3 m 7047535 Cooling air hose DN 25, length 10 m 7047536 Cooling air reducer (set) for FLOWSIC100 MAC, HAC 2057620 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 180: Junction Box For Connection Cable

    MCU connection cable, 10m, prefabricated 2055432 MCU connection cable LiYCY 2x2x0.5, sold by the meter, sold by the 6030855 meter, not prefabricated Fastening kit, 2D4-1.4571/PA, material 1.4571, plastic dowel 2031890 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 181 Purge air unit with 2BH14 blower and purge air hose, length 10 m 1013461 Purge air reducer (set) to restrict the purge air flow 7042093 Designation Part No. Weatherproof cover for external blower unit 5306108 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 182: Miscellaneous

    DME 2000 distance sensor 1010578 Retrofit: Damping set K75/K100 2042503 Assembly/damping set K100 for FLOWSIC100 H, H-AC 2056565 Assembly/damping set K75 for FLOWSIC100 M, M-AC 2056564 Weatherproof cover FLSE100 2064336 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...

  • Page 183: Control Unit, Mcu 19

    Control unit MCU with integrated purge air supply 6.3.9 Designation Number Part No. Filter element C1140 7047560 Optional external purge air unit 6.3.10 Designation Number Part No. Filter element Micro-Topelement C11 100 5306091 FLOWSIC100 · Operating Instructions · 8012513/YSA5/V 2-1/2016-07 · © SICK Engineering GmbH...
  • Page 184 E-Mail sales@sick.co.nz United Arab Emirates China Norway E-Mail sick@sick.no USA/Mexico Denmark Poland E-Mail sick@sick.dk Finland Romania Vietnam France Russia Gemany Singapore Great Britain Slovakia E-Mail mail@sick-sk.sk Hong Kong Slovenia Hungary South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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