SICK FLOWSIC100 Flare Operating Instructions Manual
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SICK FLOWSIC100 Flare Operating Instructions Manual

For flare gas and steam flow measurements
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Front page
FLOWSIC100 Flare
Description
Installation
Operation
O P E R A T I N G I N S T R U C T I O N S

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Summary of Contents for SICK FLOWSIC100 Flare

  • Page 1 Front page O P E R A T I N G I N S T R U C T I O N S FLOWSIC100 Flare Description Installation Operation...
  • Page 2 SICK Engineering GmbH assumes no liability for the correctness of an unauthorized translation. Please contact the publisher in case of doubt. Legal information Subject to change without notice. © SICK Engineering GmbH. All rights reserved. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 3 Hazard which could result in material damage. Information Symbols Information about use in potentially explosive atmo- spheres. Important technical information for this product Supplementary information Link to information in another place FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V2-5/2018-10 · © SICK Engineering GmbH...

  • Page 4: Table Of Contents

    Analog output of check cycle..........73 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 5 Connection of relay contacts ..........149 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V2-5/2018-10 · © SICK Engineering GmbH...
  • Page 6 Maintaining the MCUP for use zone 2 ........208 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 7 SICK Commissioning check list ........
  • Page 8 Contents FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 9: Important Information

    Important Information FLOWSIC100 Flare Important Information About this document Main hazards Intended use Responsibility of user Transport safety device for retractable sender/receiver units FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 10: About This Document

    Service Manual for the FLOWSIC100 Flare measuring system. NOTICE: Always read the Operating Instructions before starting any work! The observance of all safety and warning notes is imperative! FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 11: Main Hazards

    SIC100 Flare specified for such use (→ pg. 13, § 1.3.2).  Observe the information on → pg. 11, § 1.2.1 during installation work on run- ning equipment ("hot tapping" method). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 12: Hazards Due To Electrostatic Discharges

     Use appropriate caution when performing maintenance and cleaning work. For example, the surfaces should only be cleaned with a damp cloth. The affected devices will be identified by the manufacturer by a warning label. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 13: Intended Use

    Important Information Intended use 1 . 3 Purpose of the device 1.3.1 The FLOWSIC100 Flare measuring system may only be used for measurements of gas velocity, gas volume, mass flows and molecular weight in pipelines. Correct use 1.3.2 General 1.3.2.1 ...
  • Page 14 Option low temperature version with minimum temperature -196 °C (not available for EX/EX-RE Zone 1 and CSA) Option minimum temperature -50 °C Limit for FLSE100 Standard temperature +180 °C, limit for FLSE low temperature version +100 °C FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 15 In this case the FLSE100 must be repaired by the manufacturer only. Warranty will be expired. Compliance with the above requirements is the sole responsibility of the user. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 16  Install and operate the MCUP control unit without explosion protection only outside Ex zones.  Use the explosion-protected MCUP control unit only according to the respective Ex marking. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 17: Restrictions Of Use

    Leak-tightness is to be checked reg- ularly during operation and the seal replaced, as required. Before every re- installation new seals have to be used in the required design. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 18 Important Information Application limitations for use in hazardous area classification Ex zone 1 The following additional regulations are applicable for the use of FLOWSIC100 Flare in applications with Ex zone 1:  Ultrasonic probes made of titanium may be used in zone 1 only when risks of ignition arising from impacts or friction on the sensor housing can be ruled out.

  • Page 19: Responsibility Of User

    1.4.1 Designated users The FLOWSIC100 Flare measuring system may only be installed and operated by skilled technicians who, based on their technical training and knowledge as well as knowledge of the relevant regulations, can assess the tasks given and recognize the hazards involved.

  • Page 20: Safety Information And Protective Measures

    Repairs on explosion-protected system components are possible only by the device manufacturer and, to a limited extent, also by others. For detailed information about possible repairs and repair instructions see the service manual. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 21: Transport Safety Device For Retractable Sender/Receiver Units

     The probe tube with transducer must be secured with cotter pins. Fig. 1 Transport safety device for retractable sender/receiver unit (shown semitransparent) Retraction flange Probe tube Cotter pin Transducer FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 22 Important Information FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 23: Product Description

    Product Description FLOWSIC100 Flare Product Description System basic information System components Computations Check cycle FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 24: System Basic Information

    Functional principle 2.1.1 The FLOWSIC100 Flare gas velocity measuring devices operate according to the principle of difference measurement in ultrasonic transit times. On both sides of a pipeline, the sender/receiver units are installed in a certain path angle to the gas flow (→ Fig. 2).
  • Page 25 The volume flow in operating mode is calculated from the gas velocity and the geometric dimensions of the pipeline. → pg. 70, § 2.3.2 describes the calculations for volume flow in standard state, mass flow and molecular weight. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 26: System Configuration

    In this way the path failure can be temporarily compensated and the measurement is continued with slightly increased uncertainty. Under such conditions, the measurement system automatically signals "Maintenance request". FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 27 Three individual measuring paths from different measuring points can be connected to measurement one control unit with this variant. Separate processing and output of the measuring results for all three measuring points are performed by the MCUP. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 28: Communication Between Sender/Receiver Units And Control Unit

    MCUP Junction box An approved explosion-protected junction box (SICK option) is to be used for cabling in Ex zone 2. Cabling in hazardous areas Ex zone 1 may be carried out only with an approved "Exe" junction box or "Ex-d" junction box (not included in SICK scope of delivery).

  • Page 29: System Overview

    ● Dry calibrated (3D measured measurement system. Geometric uncertain- ties are minimized.) ● Flow calibrated (Complete measurement system calibrated on a flow test bench.) Both variants reduce the measurement uncertainty (→ pg. 210, § 6.1). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 30 Ex zone 2 α MCUP control unit certified only for Ex zone 2 Connection cable Sender/receiver unit FLSE100-EXS Slave Potentially explosive atmosphere zone 1 or zone 2 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 31: System Components

    9 Connection for slave probe (only for FLOWSIC100 EX-S) 4 Pressure balance element (not removable) 10 Ground terminal 5 Connection flange 11 Fixing ring 6 Duct probe 12 Supporting ring FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 32 All relevant safety regulations, standards and guidelines must be considered when using the condensation drain. The use of the condensation drain is the sole responsibility of the plant operator. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 33 All sender/receiver units can be used for internal pipe pressure up to max. 16 bar. If requested by the customer, the sender/receiver units are also available in other versions. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 34 Sealings in retraction mechanism (not for high PTFE temperature versions) Sealings in retraction mechanism (high temperature FFKM, PTFE versions only) PTFE Centering Sensor contour PTFE, conductive Supporting ring FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 35 Flange connection prepared for mounting on counter flange 3" CL150 RF acc. to ASME B16.5 Flange connection prepared for mounting on counter flange DN80 PN16 form B1 acc. to EN1092-1 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 36 Not for Ex devices Metric cable gland Housing cable entry NPT cable gland Without junction box Junction box With junction box not suitable for armored cables, not for IECEX FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 37 Versions for low-temperature range -196 ... +100°C on request For information about permissible sample gas pressure/temperature range, see also → pg. 41, Fig. 7, → pg. 42, Fig. 9, → pg. 43, Fig. 11, → pg. 44, Fig. 13. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 38 Available on request +++: very good ++: good +: conditional good —: not suitable SS: stainless steel group 4 Ti: titanium grade 2 / grade 5 HS: hastelloy FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 39 For retractable ultrasonic transducers only. indicated in the type code Leaking O-rings may only be changed by SICK service. +++: very good ++: good +: conditional good —: not suitable FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 40 Fig. 6 FLSE100-EXS sender/receiver units, non-retractable version Probe with 2-channel electronics (master) Probe without electronics (slave) Modules/parts not named: → pg. 31, Fig. 5 Connection to master probe FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 41 1 Connection for optional venting2 1 Connection for optional venting2 Duct probe RE Duct probe RE 3 Retraction flange4 3 Retraction flange4 Connection to master probe Connection to master probe FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 42 Range for high- temperature version Range for standard temperature ball valve and retraction flange Temperature in °C NOTICE: Range for low temperature version see p. 45, Fig. 14. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 43 Pressure in bar Range for standard temperature version Range for high- temperature version Temperature in °C NOTICE: Range for low temperature version see p. 45, Fig. 14. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 44 Range for high- temperature version Range for standard temperature ball valve and retraction flange Temperature in °C NOTICE: Range for low temperature version see p. 45, Fig. 14. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 45 Product Description Low temperature versions Permissible sample gas pressure/temperature range for sender/receiver units in low temperature Figure 14 version, retractable and non-retractable versions FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 46 Modules/parts not named: 1 Electronic unit in Exd housing → pg. 31, Fig. 5 2 Connection Ex ia to slave probe 3 Connection Ex ia to master probe FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 47 1 Electronic unit in Exd housing4 Connection Ex ia to slave probe 2 Connection for optional venting5 Retraction flange 3 Duct probe RE6 Connection Ex ia to master probe FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 48 FLSE100-EXRE sender/receiver unit, retractable version (guide rods not shown) Permissible gas pressure/temperature range: → pg. 42, Fig. 9 1 Connection for optional venting Modules/parts not named: 2 Retraction flange → pg. 31, Fig. 5 3 Centering FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 49 Permissible gas pressure/temperature range: → pg. 44, Fig. 13 1 Electronic unit in Exd housing4 Retraction flange Modules/parts not named: → pg. 31, Fig. 5 2 Connection for optional venting5 Centering 3 Duct probe RE FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 50 Permissible gas pressure/temperature range: → pg. 44, Fig. 13 Modules/parts not named: 1 Electronic unit in Exd housing4 Retraction flange → pg. 31, Fig. 5 2 Connection for optional venting5 Centering 3 Duct probe RE FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 51 Permissible gas pressure/temperature range: → pg. 42, Fig. 9). NOTICE: Maximum pressure for use of retraction mechanism: 0.5 barg Modules/parts not named: 1 Connection for optional venting → pg. 31, Fig. 5 2 Retraction flange FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 52 Maximum pressure for use of retraction mechanism: 0.5 barg Modules/parts not named: 1 Electronic unit in Exd housing → pg. 31, Fig. 5 2 Connection for optional venting 3 Retraction flange FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 53 Maximum pressure for use of retraction mechanism: 0.5 barg 1 Electronic unit in Exd housing Modules/parts not named: → pg. 31, Fig. 5 2 Connection for optional venting 3 Retraction flange FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 54: Mounting Accessories

    ● Do not exceed temperature and pressure ranges as listed in → p. 55, 2.2.2.1. Material for use outside this specification is available as option or on request. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 55 ● Seals must be chosen in accordance with application conditions (gas tem- perature). ● An optional insulation set with polymer seals and sleeves for bolts is avail- able FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 56 Take into account additional 3 mm ”welding space” for nozzles of type "Long Welding Neck" Nozzle length 235 mm for pipe size 12” Other sealing material on request According to diagrams of pressure/temperature ranges (e.g. → pg. 41, Fig. 7) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 57 @ -10 ... +150 °C (acc. EN 1092-1, table 4.4.1-4) Ball valve PN16 DN80 FLSE100-EXPR PN16 DN80 High and low temperature ball valves acc. to DIN on request. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 58: Nozzle Installation Tool

    – installation paper strip as tool to determine the exact nozzle position on the pipeline. Fig. 24 Nozzle installation tool Design for FLOWSIC100 EX-S Nozzle Marking Pipe wall Design for FLOWSIC100 EX / EX-RE Design for FLOWSIC100 EX-PR FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 59: Mcup Control Unit

    – Service interface USB 1.1 or RS232 – Service interface RS485 (standard for ex-protected MCUP) The parameters are stored reliably even in case of power failure. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 60 230 V a.c. 4" NPT (3 measur- steel housing, painted steel automatically ing points), flange cable glands controlled plate connection 1): not applicable for USA and Canada FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 61 Alternatively, up to 8 single measured values of a sender/receiver unit can be displayed. Type Display Power (green) Power supply OK Failure (red) Function fault Maintenance Maintenance requirement request (yellow) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 62 Display alarm or fault message Menu Display main menu Fig. 26 LC-Display 120000.00 m³/h 65.04 m/s 334.21 m/s T ak. 18.3 °C 17.6 °C 18.0 °C Menu FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 63 ● The pulse output is part of the interface modules to output the measuring values for actual volume, standard volume and mass (connection as "NAMUR" or "Open Collector" → pg. 145, Fig. 76; configuration → pg. 175, § 4.2.6). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 64 Without optional modules, 2 x DI on board Digital input option 1 digital input module (4 inputs per (not yet available) module) 2 digital input modules (not yet available) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 65 1 analog output module without digital input module without digital output module W without digital output module S Modbus RS485 with pulse output module reserve without additional features FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 66: Connection Cables And Cable Glands

    5 m – cable glands metric M20, M25, NPT ½", NPT ¾", material brass and stainless steel Other connection cables for MCUP (power supply, outputs MCUP etc.) are not in the SICK scope of delivery.
  • Page 67 ● Only analog cable Exi of device type FL100 EX-S is approved for ATEX and CSA versions (interconnection of master and slave unit). ● All other cables offered by SICK are only for ATEX/IECEx versions for use in ATEX zone 1 or zone 2 applications.

  • Page 68: Meter Body Option (Spoolpiece)

    Meter body option (spoolpiece) 2.2.6 The FLOWSIC100 Flare can also be fitted with an optional spoolpiece to reduce geometric uncertainty of device installation and to simplify assembly. The exact design (nominal diameter, connection, material) always depends on the customer specifications.

  • Page 69: Computations

    Calculation and calibration of volume flow 2.3.1 Volume flow in operating state Generally, the devices of the FLOWSIC100 Flare family are used to determine the volume flow in closed pipelines. The volume flow Q is defined by the representative cross-...

  • Page 70: Mass Flow And Molecular Weight Determination

    4 ... 20 mA ● Pressure transmitter: Absolute pressure type, 1 ... 16 bar, 2-wires Smart transmitter, explosion protected, out- put 4 ... 20 mA FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 71: Response Time

    FLOWSIC100 Flare requires more measured values for an output signal of the same precision. This increases the response time within certain limits as compared with the set time. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 72: Check Cycle

    Check cycle 2. 4 The FLOWSIC100 Flare is equipped with an integrated check cycle for automatic functional check of all device components. This check cycle is an approved tool for periodic device inspection according to valid regulations of Continuous Emission Monitoring.

  • Page 73: Span Test

    ● The output duration of 90 s each time is the standard setting ex factory. It can be changed in the SOPAS ET program. ● The output is suitable for velocity-dependent measured values only (gas velocity, volume flow act., volume flow std.). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 74 Product Description FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 75: Assembly And Installation

    Assembly and Installation FLOWSIC100 Flare Assembly and Installation Project planning Assembly Installing non-retractable sender/receiver units Installing the sun roof for the sender/receiver units FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 76: Project Planning

    Fitting locations Cable lengths § 2.2. According to Technical Data in → pg. 210, Plan power Operating voltage, supply power requirements § 6.1 Plan adequate cable cross-sections and fuses FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 77: Determining The Measuring And Installation Location

    ● Uncritical flow inlet conditions requires straight upstream piping > 10 x Di and downstream piping > 5x Di. Manufacturer SICK offers expertise support for an optimal adjustment of the meter for the given inlet and outlet piping conditions.
  • Page 78 Fastening and sealing Bolts, nuts and flange seals used must be suited to the operational conditions and comply with legal material regulations and relevant standards. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 79 Non- Retractable retractable Type inch inch 29.5 FLSE100-EXS 1040 40.9 FLSE100-EX 31.5 FLSE100-EXRE 1250 49.2 1070 42.1 FLSE100-EXPR short 1900 74.8 1200 47.2 FLSE100-EXPR long 2050 80.7 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 80: Further Notes For Project Planning

     Isolate the nozzle pipe to reduce dew point underruns (only for low gas temperatures < 100 °C). b) Short inlet and outlet paths (→ pg. 77, Fig. 30)  Use the best possible positioning for the measurement path (consult SICK for sup- port). c) Vertical ducts with flow direction from top to bottom The measured value gets a negative sign (output LC display).

  • Page 81: Notes For Installation Of Sender/Receiver Units In 1-Path, 2-Paths Or 3X1 Path

    FLSE100-EXPR Mounting direction 75° prevents condensate Assembly nozzle Flow accumulations in direction nozzle tube 1-path measurement Pipeline Flow Assembly nozzle direction 2-path measurement 0.6 •r 0.6 •r FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 82: Preparation Work

    Min. gas temperature Max. gas temperature Max. operating pressure at 50 °C Max. operating pressure at T gas max. (variable 06) Flange size Not relevant Not relevant Bar code FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 83: Special Notes For Handling The Meter Body Option

    Max. load information can be found on the type plate of the lifting gear.  Only use the eye bolts when lifting the meter body. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 84: Assembly

    600 Nm (retractable device types). Strong pipe vibrations can cause damages and can lead to dangerous situations.  Use a mechanical support for the nozzles welded to the pipeline, e.g. "gusset plates". FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 85 Assembly and Installation Fig. 34 Option mechanical support for nozzle "gusset plates" Gusset NOTICE: The plant operator is responsible for the safety of the system under mechanical burden. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 86: Fitting The Nozzles On The Pipeline (Measuring Systems Without Meter Body)

    3) Loosen the fastening, take the strip off and lay it out on a level surface. For 1 path measurements, fold the strip to the overlap line so that the part matching pipe Overlap line circumference (U) is halved. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 87 6a )Measure and note values a and U/2 (needed to calculate the path angle and path length). 6b) Measure and note values a and U (needed to calculate the path angle and path length). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 88 Path 1 Path 2 8) Take the strip off again and join the additional markings with a line. Marking lines Marking lines FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 89 3) Draw a guide line (1) for the nozzle position(s), mark the crossing points (2) and draw marking points (3) in distance 80 mm (x) from the crossing points. Path 1 Path 2 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 90 Path 1 Path 2 7) Take the strip off again and join the additional markings with a line. Marking lines Marking lines FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 91 Work steps  Position the welding aid (1) on the pipeline (2) as shown in the following figure. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 92  Align the nozzle so that the marking lines on nozzle and pipe wall are flush and tighten enough so that the nozzle is pressed against uncoated wire and pipeline surface. Make sure the nozzle remains aligned correctly. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 93 Determining of effective nozzle length (Nozzle) Centering  On cross-duct versions, weld the nozzle on the opposite pipeline side in the same man- ner and then determine distance D2. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 94  Comply with all legal, general and company-internal regulations.  Only start installation work when all planned measures have been checked and approved by the plant operator. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 95 ▸ Keep the ball valve closed and fitted until a sender/receiver unit has been fit- ted. ▸ Secure the ball valve against unintentional activation. ▸ Instruct other persons accordingly. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 96 = Probe nominal length (manufacturer's specification) D1, D2 = effective nozzle length (→ pg. 93, Fig. 42) = Nozzle offset (→ pg. 86, § 3.3.1.1) = 1 for 1-path measurements, 0.8 for 2-path measurements FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 97 – NL D1 – – 2 S VL – – NL D2 – – 2 S VL – π   α -- - atan   FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 98 Use a suitable protractor to determine and register the actual value. The manufacturer measures the path length for each probe and includes this in the Zero Point protocol in the delivery documents. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 99: Installing The Meter Body (Option) In The Pipeline

     Check for correct seating and alignment of the flange gasket after installing the flange bolts, but prior to tightening.  Align the meter body of the FLOWSIC100 Flare such that the offsets between inlet pipe, meter body and outlet pipe are minimized.

  • Page 100: Installing The Mcup Control Unit

    We therefore recommend fitting the MCUP in a control room (measuring station or similar) to ensure free access to the MCUP. This considerably simplifies communication with FLOWSIC100 Flare in order to set parameters or to locate malfunction or error causes.
  • Page 101 300 (for ATEX zone 2 version) 320 (for CSA CII Div 2 version) > 350 > 550 MCUP in medium size housing Clearance for cables Clearance to open the door FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 102 Size 4 Size 6 11,5 Special housing variant - stainless steel MCUP in Ex housing for zone 1 - stainless steel [all dimensions in mm] Figure 47 Ø18 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 103 Explosion-protected version for CSA Cl I, Div 1 3.3.3.3 MCUP in Ex housing for zone CSA Cl I, Div 1[all dimensions in mm] Fig. 48 Ø B Housing variante Size 4 Size 6 11,5 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 104: Installing The Mcup With Option "Set Fixing Plate For 2-Inch Post

     Fix plate (4) to post using round steel bow (1), nut (3) and washer (2)  Mount MCUP to fixing plate using screw (8), washer (7), washer plus spring washer (7) + (6) and nut (5). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 105: Installing The Sun Roof Mcup (Option)

    Mounting sun roof MCUP on the wall 3.5.1.2  Use „mounting kit sun roof” on the wall.  Use the holes marked in Fig. 51. Mounting sun roof to the wall Figure 51 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 106 The appropriate mounting kit for the mounting of the MCUP on the sun roof can be found in Table 3. Mounting MCUP on the sun roof Figure 52 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 107 Size A,B,C,D MCUP Medium Mounting kit MCUP Red (2) Size A,B,C,D MCUP STAHL, Size 4 (with or without terminal compartment) Mounting kit MCUP Green (3) Size A,B,C,D FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 108: Sun Roof Mcup Mounting On 2-Inch Post

    Mounting kit post bracket 2-inch 2061076 Mounting kit sun roof 2072663 Mounting kit MCUP Size A 2072665 Mounting kit MCUP Size B,C,D 2072666 Mounting kit MCUP Size E 2072664 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 109  Then fix the mounting plate (1) to the 2-inch post with the „mounting kit post bracket 2-inch”.  Finally fix the sun roof (2) on the mounting plate (1) with the “mounting kit sun roof” according to Fig. 55. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 110 Mounting on 2-inch post Figure 55 Mounting MCUP on sun roof 3.5.2.3  Mount the MCUP to the sun roof as outlined on p. 105, § 3.5. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 111: General Notes For Installation Of Sender/Receiver Units

    For installation of seals see instructions of sealing manufacturer in → pg. 239, § 6.5. WARNING: Hazards through leaks Operation in leaky condition is not allowed and possibly dangerous. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 112: Installing Non-Retractable Sender/Receiver Units

     Venting of any gas with hazard potential (toxic, aggressive, explosive etc.) requires always suitable protective measures and safety precautions for safe venting and is in the responsibility of the plant operator (→ p. 31, 2.2.1) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 113 Installing the nozzle isolation set To prevent danger of galvanic corrosion a "Nozzle isolation set" can be used (option). For installation see instruction in → pg. 239, § 6.5. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 114 Assembly and Installation Fig. 56 Retractable sender/receiver units assembly Pipe wall Nozzle 1 shown without connection for venting, for device type FLSE100-EXS FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 115: Installing The Sun Roof For The Sender/Receiver Units

    Bild 57 Overview sun roof 1 Holder 2 Split pins 3 Protective hood 4 Washers 5 Hexagon nuts 6 Round steel bow FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 116: Installing The Sun Roof For The Sender/Receiver Units

     Pay attention to the correct alignment of the holder. See adjacent figure. 2 Position the protective hood on the holder. 3 Secure the sun roof with the 4 split pins. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 117: Dimensional Drawings

    Assembly and Installation Dimensional drawings 3.7.2 Bild 58 Holder FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 118 Assembly and Installation Bild 59 Protective hood FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 119: Electrical Installation

    – Wire cross-sectional area at least 0.5 mm² (AWG20 to AWG16 max.) – Screen with Cu wire mesh The cable specification above represents the SICK standard cables and does not take into account any special requirements for cabling in hazardous areas. The plant operator is responsible, that all used cables comply with valid regulations and guidelines for cabling in hazardous areas at his plant.
  • Page 120 Assembly and Installation Cable glands ● Cable glands for non-ex, ATEX Zone 2 and ATEX Zone 1 are offered by SICK as acces- sories for the following components: – FLSE100 ATEX Zone 1 without junction box – FLSE100 CSA Cl I, Div1 –...
  • Page 121 (no termination in delivery state). Solutions for external terminations are available on request. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 122: Requirements For Installation In The Ex Zone

    ● Replace unused cable glands with the enclosed Exe or Ex-d sealing plugs. ● Connect or safeguard unused wires to ground so that a short circuit is excluded with other conductive parts. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 123 ”Exi” or a blue cable cov- ering or with blue shrink sleeves on the cable ends or with the SICK item number, at least on the associated packaging. The technical safety data are shown in the Type Examination Cer- tificate.
  • Page 124  Do not disconnect unless power has been removed or the area is known to be non-hazardous. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 125 (Fifth Edition, dated August 15, 2005) ● ANSI/UL 60079-11 (Second Edition, dated March 9, 2007) ● ANSI/UL 60079-15 (First Edition, dated December 2, 2002) ● ANSI/ISA 12.27.01-2003 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 126 The information is given purely in order to check whether a complete board to be replaced matches the requirements (details for exchange see Service Manual). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 127: Connection Of Sender/Receiver Units

    Communication between FLSE Master and MCUP (interface 1) IF2: Communication between FLSE Master and FLSE Slave (interface 2) NOTICE: Self-locking terminals for wire sizes 0.5 .. 2.5 mm² (AWG20 ... AWG12). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 128 Communication between FLSE Master and MCUP (interface 1) IF2: Communication between FLSE Master and FLSE Slave (interface 2) n.c.: Not connected NOTICE: Self-locking terminals for wire sizes 0.5 .. 1.5 mm² (AWG20 ... AWG16). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 129: Mcup Connections

    : Wide range, not for Div 2 / zone 2 version : Automatic switching : It may only be used a power supply with safe mains isolation (PELV).The negative terminal is grounded to the housing of device. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 130 Digital input 4 (active low forced to gnd) 5.5 V d.c. max. 1 mA 22, 23 +, - Analog output (20 mA) 20 ... 28 V d.c. max. 22 mA Ground FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 131 Input 24 V d.c. 20 ... 28 V d.c. P1 service USB Port : normal closed : normal open : use only according to consultation with the manufacturer FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 132  Grounding of sender/receiver units has to be established according to p. 127, § 3.8.4.  The equipotential has to be connected in accordance with IEC 60079-14. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 133 Power supply unit I/O module option Display module Terminal connection for power supply 90...250 V AC Slot for interface module option Terminal connection for wiring by customer FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 134 71, 73 A, gnd 72, 73 B, gnd 74, 76 +Us, gnd 75, 76 -Us, gnd 77, 79 imp+, res 1 78, 80 imp-, res 2 Interface 1 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 135 +Us, gnd 85, 86 -Us, gnd Not planned for use P1 service USB Port : normal closed : normal open Use only according to consultation with the manufacturer FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 136: Cabling

     Seal cable entries not in use with blind plugs WARNING:  Be sure to check the wiring before switching the supply voltage on.  Only modify wiring when disconnected from the mains and potential-free. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 137 (available from SICK on request) to the white MCUP. green +24 V DC yellow RS485a ”Point-to-point” wiring for 2-path and 2x1-path RS485b measurement on request. Terminal compartment * MCUP Ex zone 2 only FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 138 (available from SICK on request) to the MCUP. yellow RS485 b ”Point-to-point” wiring for 2-path and 2x1-path measurement on request. brown * MCUP Ex zone 2 only white +24 V DC FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 139 ”Point-to-point” wiring for 2-path and 2x1-path measurement on request. +24 V DC FLSE100-EXS analog * RS485a RS485b *: Not for FLSE100-EXPR **: MCUP Ex zone 2 only FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 140 ”Point-to-point” wiring for 2-path and 2x1-path measurement on request. Connection cable analog to Exi * *: Not for FLSE100-EXPR **: MCUP Ex zone 2 only FLSE100-EXS analog * FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 141 For Ex zone 1 only with approved junction box Exi or junction box Exd FLSE100-EXS analog *: Not for FLSE100-EXPR 2): MCUP Ex zone 2 only **: MCUP Ex zone 2 only FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 142: Fitting And Connecting The Interface And I/O Module Options

    Connect I/O modules using the terminals on the module carrier (→ Fig. 72, Fig. 73, Fig. 74), the Profibus module using the terminals on the module and connect the Ethernet module via a customer provided network cable. ● Terminal assignment AO module FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 143 Digital output module terminal assignment Digital output module Module carrier n.o. com. com. n.o. n.c.^ com. com. n.c. NOTICE: Screw-fixed terminals for wire sizes 0.5 .. 1.5 mm² (AWG20 ... AWG16). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 144 Power HART & ImpulsOut part no. : 2050607 part no. : 2050607 gal. 4..20 mA > 250 Ohm → LC input FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 145 = 100 mA 10 k Vc 2V – Vc 2V – -------------------- - ≤ ≤ -------------------- - 0 1A 0 01A Interface modules mounted on top-hat rail Figure 77 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 146 Assembly and Installation 19” rack mounted interface module Figure 78 Jumper settings for impulse output Figure 79 Jumper set to NAMUR Jumper set to OC NAMUR NAMUR FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 147 Following this, the connection of the modules is represented exemplarily to slot 1. The connection of optional modules (analog and digital type) at the other slots 2-8 is carried out in the same way. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 148 106 b 106 b 107 c 107 c 107 c 108 d 108 d 108 d 109 -gnd 109 -gnd 109 -gnd 110 scr 110 scr 110 scr FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 149: Connection Of External Pressure And Temperature Transmitters

    ● For MCUP powering the relay contact circuits are connected to earth, which means galvanic isolation is not available. ● Use an external Class2/SELV specified power supply to fulfill isolation from earthing. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 150 Assembly and Installation FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 151: Start-Up And Parameter Settings

    Start-up and Parameter Settings FLOWSIC100 Flare Start-up and Parameter Settings Basics Standard start-up Advanced start-up Operating/setting parameters via the optional LC-Display FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 152: Basics

    This work should only be carried out by SICK Service. Possible settings are described in the Service Manual. We recommend to use the SICK Commissioning check list (→ pg. 239, § 6.5) for easy parameter setting.

  • Page 153: Installing The Operating And Parameter Program Sopas Et

    As an alternative, the driver can also be installed in the Windows control panel using the hardware installation program. NOTICE: Use only USB cabling which is in scope of SICK supply or cable with identical specification. Maximum cable length is 3 m. Longer cable lengths can lead to communication problems.
  • Page 154 Start-up and Parameter Settings Fig. 83 Installing the USB driver FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 155: Connecting To The Device

     If required, select the desired language in the “Tools / Language” menu (→ pg. 155, Fig. 84).  Confirm the dialog shown with “Yes” to restart SOPAS ET with the changed language. Changing the language Fig. 84 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 156 An IP address specified by the customer is entered at the factory if the address is available when the device is ordered. If not, standard address 192.168.0.10 is entered. To change the IP address, see → pg. 195, § 4.3.5.2. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 157 7 To save the search settings, enter a name and click “Finish”. SOPAS ET starts the device search. The devices found are displayed in the “Device search” area when device search is finished (→ pg. 161, Fig. 95). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 158 3 Select the communication interfaces where the search is to be made and click “Next”. Selecting the communication components Fig. 90 4 Configure the interfaces and click “Next”. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 159  Define the protocol settings in the “Protocol” directory according to → pg. 159, Fig. 91. Defining the protocol settings Fig. 91  Define the timeout settings in the “Timing” directory according to → Fig. 92. Defining the timeout settings Fig. 92 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 160 5 To save the scan settings, enter a name and click “Finish” (→ pg. 158, Fig. 89). SOPAS ET starts the device search. The devices found are displayed in the “Device search” area when device search is finished (→ pg. 161, Fig. 95). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 161: Information On Using The Program

    4.1.4 Overview Fig. 95 1 Device search 4 Device search abort 2 Project area 5 Device search result 3 Device search progress 6 Number of devices found FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 162 – The device windows can be opened by a double-click on the respective device file or the context menu (→ pg. 163, Fig. 97). Device selection Fig. 96 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 163 Export Exports the device information and the associated project information and saves them in a *.sopas file. Delete device Deletes the device from the project. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 164: Standard Start-Up

    In applications with extremely fluctuating gas compositions, it is recommended to optimize the device parameters in cooperation with the manufacturer. Error message "Parameter Error" is output when equipment data input is not complete. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 165: Entering Application-Specific Parameters In The Sender/Receiver Units

     Select the unit of measurement to be used in the "Tools / Options" menu on the over- view page (metric or US standard), → pg. 165, § 100. Selecting the unit of measurements Fig. 100 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 166 ● Enter the calibration coefficient for gas velocity Cv_1 ("Calibration Coef- ficients" group) as a negative value if FLOWSIC100-EXPR is installed at a vertical pipeline (→ pg. 81, § 3.1.3). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 167: Entering Application Specific Parameters For Single-Path Configuration

    For flow calibrated devices the coefficients CC0 … CC4 must be the same as those detailed on the calibration certificate. If necessary, set the parameters in SOPAS ET with values from the calibration certificate. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 168: Configuration Of Application-Specific Parameters For 10" Pipelines And 2-Path

    "Authorized client". The manufacturer is not liable for any disruption caused by incorrect settings made by the user in SOPAS. Fig. 103 Service Login  Set SOPAS to maintenance mode. Fig. 104 Maintenance mode page FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 169 ET will then synchronize the MCUP. To complete the configuration:  Open the "Linearization parameter" page.  Change parameter cc0 to -223.085 and parameter cc1 to 168.508.  Press Enter. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 170 SICK support. For flow calibrated 2-path configurations The parameters are individually set by SICK during production of the meter after flow calibration (incl. individual spool piece and transducers). Be careful to not change these parameters, since the individual flow calibration may be affected.
  • Page 171 Start-up and Parameter Settings Figure 107 2-path configuration settings (for uncalibrated and dry calibrated 2-path configuration) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 172: Determining The Check Cycle

    Hours Start at time of day Minutes Defining a start time-point in hours, minutes and seconds The value measured last is output during check value determination. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 173: Setting The Analog Outputs Parameters

    Fig. 109 "Parameter / I/O Configuration / Analog Output Parameters" directory The "Analog output 2(3)" fields only appear when an AO module is plugged in. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 174 Output of results of check cycle: On values On/Off No output of results of check cycle: Off Set the parameters for fields "Analog output 2(3)" analog to field "Analog output 1". FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 175: Setting Parameters For The Pulse Output

    Measuring point 1, 2 or 3 output at the pulse output Relation between impulse frequency, volume and impulse factor: m³ Impulse factor [kHz] = •Impulse rating m³ 3600 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 176: Setting The Analog Inputs Parameters

    External Modbus Reading in of external pressure values via Modbus registers; for detailed information value see Modbus Specification. NOTICE: All pressure values in SOPAS are "absolute pressure". FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 177 If one of the transmitters fails, the value of the remaining transmitter is used. If both transmitters fail, the value measured last is used as constant value until the function of the transmitters is restored. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 178 If one of the transmitters fails, the value of the remaining transmitter is used. If both transmitters fail, the value measured last is used as constant value until the function of the transmitters is restored. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 179: Defining The Limit Value

    When value > 0, the limit value relay switches when the entered Limiting value Value value is exceeded or underflown. Over limit Switching direction Under limit Defines the switching direction FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 180: Logbook Function

    Data can be saved in the following ways: ● Saving as a project Data recordings can also be stored separately from device parameters. ● Saving as a device file FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 181 The name of the file to be stored can be chosen freely. It is useful to specify a name with a reference to the measuring point involved (name of the company, equipment designation). Fig. 116 "Project / Save" menu FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 182 "Diagnosis / Protocols" menu The file name and storage location must be specified for export to a PDF file. Fig. 118 Specifying file names and storage location FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 183 Start-up and Parameter Settings Parameter protocol example Fig. 119 FLOWSIC100 Flare Parameter protocol (example) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 184: Starting Normal Measuring Operation

    Setting the "View Envelope" function shows the envelope curves of both transducers. The signal patterns should correspond to the displays in Fig. 120 to Fig. 121. Example Fig. 120 Burst form HF signal Type FLSE100-EXS (raw signal) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 185 Start-up and Parameter Settings Fig. 121 Burst form demodulated signal Type FLSE100-EXS (envelope curve) Cursor Cursors of both transducers must be at same position. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 186: Advanced Start-Up

    Customer Data" directory. To enter, select device file "MCU-P", enter the Level 1 password and set the measuring system to Maintenance mode (→ pg. 161, § 4.1.4). Fig. 122 "Parameter / Customer Data" directory FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 187: Entering Counter Function Parameters

    ● Switch to the "Parameter / Data archives" directory. ● Enter the parameters for recording interval, entry depth, write mode and reference to measuring point for all 9 archives. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 188 Measuring point 1, Select measure point to make the settings for the Measuring point Measuring point 2, data archive Measuring point 3 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 189 The retrieved data can be exported as ASCII CSV file. These data can then be used in other applications (e.g. MS Excel). Click "Export data" to export the data and specify the file name and storage location. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 190  Select "Delimited" as the original data type  Select file origin "65001 : Unicode (UTF-8)", click "Next" Fig. 126 CSV Import settings step 1 (example: Russian header text) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 191  Choose the option "Semicolon" as the delimiter, click "Next" Fig. 127 CSV Import settings step 2  Ensure settings are as shown in Fig. 128 and click "Finish" Fig. 128 CSV Import settings step 3 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 192 ● Molar mass [g/mol] ● Gas density a.c. [kg/m³] ● AGC (Amplifier gain control), average during last recording period ● Performance, average during last recording period ● Meter status FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 193: Entering Process Parameters

    – When using the MR-113-03 algorithm: Gas composition values – When using the Hydrocarbon algorithm: Viscosity, compressibility Fig. 129 "Parameter / Measuring Point 1 / Process Values" directory FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 194: Setting Interface Module Parameters

    "Parameter / System Configuration" directory NOTICE: Factory setting for counted flow direction is "positive flow". GSD file and measured value assignment are available for the Profibus DP module on request. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 195 Ethernet. Increasing the value in the "Scantimeout" field to 3000 ms can minimize communication problems. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 196: Setting Modbus And Hart® Bus Module Parameters

     Open "Parameter / System Configuration" directory and select type "HART" in the "Select the installed module" menu (group "Interface Module - Type Selection"). Fig. 133 "Parameter / System Configuration" directory FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 197: Application-Specific Flow Calibration

    "Adjust factor" window in the "Parameter / Measure Point 1 / Measure Point Parameter" directory, field "Measuring Point 1 - Application Parameter (I)” (→ pg. 164, § 4.2). FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 198: Operating/Setting Parameters Via The Optional Lc-Display

    Start an action Save Store a changed parameter Toggle between test and graphic display Return from submenu to main menu Meas Display the contrast setting (after 2.5 s) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 199: Menu Structure

    Start-up and Parameter Settings Menu structure 4.4.2 Fig. 135 LC-Display menu structure *: Number depends on available AO‘s/AI‘s FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 200: Parameter Setting

    Limit Low Path Length 6.2 m Password Installation Angle Min: 1234 Cross Section Area Max: /sensor/1/para/ /sensor/1/para/ /sensor/1/para/ Back Enter Back ∧ → Save Back ∧ → Save FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 201: Using Sopas Et To Modify Display Settings

    Assignment of measuring point to first and second measured value bar in the graphic Line 1 to 8 display Value Assignment of measuring variable to the respective measured value bar FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 202 Start-up and Parameter Settings FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 203: Maintenance

    Maintenance FLOWSIC100 Flare Maintenance General Recognizing malfunctions Maintaining the sender/receiver units Maintaining the MCUP for use zone 2 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 204 Maintenance FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 205: General

    Scheduled maintenance work can be carried out by the plant operator. Only qualified personnel according to Section 1 should be allowed to do the work. If desired, SICK Service or authorized Service support centers can carry out all maintenance work. Any repairs will be made by specialists on-site whenever possible.

  • Page 206: Maintaining The Sender/Receiver Units

     Close the ball valve after removing the sender/receiver unit with a blind flange.  Take special precautions in the presence of toxic, aggressive, explosive, hot, or other gases posing a health risk (risk of serious injuries)! FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 207: Cleaning The Sender/Receiver Unit

    6 months. Reinstall the sender/receiver unit after completion of the work. The work required to replace parts (duct probe, transducers) is listed in the FLOWSIC100 Flare Service Manual. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 208: Maintaining The Mcup For Use Zone 2

    Replacement by complete processor boards or complete modules is recommended. To prevent repetitive degradation the user shall clarify the causes and shall take appropriate precautionary measures before restart the equipment. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 209: Specifications

    Options for MCUP control unit Password Sealing installation instruction Connection diagrams for MCUP Ex zone 1 - configuration examples with optional modules Wiring diagrams for USA and Canada FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 210: Technical Data

    MCUP control unit, zone 1 ATEX II 2 G Ex de IIC T6 MCUP control unit, zone 2 ATEX II 3 G Ex nA IIC T4 Gc FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 211 : Preferred operating range for nominal pipe diameter ≥ 24", smaller diameters at difficult gas compositions with sound- absorbing components : Operating temperature range of ball valve: standard: -50... +200 °C high temperature: -50 ... +350 °C low temperature: - 196 ... +100 °C FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 212 : Additional inputs/outputs when using optional modules. : Replacement fuses T 2 A are part of delivery. Ex-protected control units contain a separate note on label of the fuse type. FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 213: Dimensions And Part Numbers

    1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 2" CL150 RF acc. to ASME B16.5. DN50 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 214 1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 2" CL150 RF acc. to ASME B16.5. DN50 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 215 1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 2" CL150 RF acc. to ASME B16.5. DN50 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 216 1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 2" CL150 RF acc. to ASME B16.5. DN50 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 217 1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 2" CL150 RF acc. to ASME B16.5. DN50 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 218 1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 2" CL150 RF acc. to ASME B16.5. DN50 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 219: Flowsic100 Ex/Ex-Re Sender/Receiver Units

    1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 2" CL150 RF acc. to ASME B16.5. DN50 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 220 1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 2" CL150 RF acc. to ASME B16.5. DN50 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 221 1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 2" CL150 RF acc. to ASME B16.5. DN50 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 222: Flowsic100 Ex-Pr Sender/Receiver Units

    1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 3" CL150 RF acc. to ASME B16.5. DN80 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 223 1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 3" CL150 RF acc. to ASME B16.5. DN80 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 224 1 For part nos. see → p. 225, 6.2.4 2 Process connections to fit flange 3" CL150 RF acc. to ASME B16.5. DN80 PN16 form B1 acc. to EN 1092-1 available as option FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 225: Sender/Receiver Units - Parts List

    FLSE100-EXS 330TA218VS RS 82CSAMY NN 1047659 FLSE100-EXS 330TA218VS RS N2CNNNN NN 1047660 Sensor system CSA CI I, Div1/Div2, titanium FLSE100-EXS 330TA218VS RS 83CDATN NN 1047673 FLSE100-EXS 330TA218VS RS N3CNNNN NN 1047674 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 226 Sensor system ATEX Zone 2 with junction box, titanium FLSE100-EXRE 380TA214VS RS 42CSAMY NN 1047696 Sensor system CSA CI I, Div1/Div2, titanium FLSE100-EXRE 380TA214VS RS 43CDATN NN 1047700 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 227 Sensor system ATEX Zone 2 with junction box, titanium FLSE100-EXPR 400TA311VS RS 12CSAMY NN 1047684 Sensor system CSA CI I, Div1/Div2, titanium FLSE100-EXPR 400TA311VS RS 13CDATN NN 1047688 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 228: Connection Cables

    Ex-d cable gland metric, M20 brass 5324884 Ex-d cable gland metric M20, stainless steel 5324992 Ex-d cable gland NPT 1/2", brass 5324915 Ex-d cable gland NPT 1/2", stainless steel 5325257 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 229 Exe cable gland NPT 1/2", brass 5325271 Exe cable gland NPT 1/2", stainless steel 5325272 Exe cable gland NPT 3/4", brass 5325273 Exe cable gland NPT 3/4", stainless steel 5325274 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 230: Junction Box For Ex Zone 2 (For Atex Versions Only)

    Mounting holes Ground terminal Ø 4.8 Designation Part No. Junction box for connection cable for zone 2 2046562 Fastening set 2D4-1.4571/PA 2031890 (for junction box for connection cable) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 231: Nozzles

    Nozzle CL1502Z, prepared for pipe size 60" 2052007 Nozzle CL1502Z, prepared for pipe size 64" 2052008 Nozzle CL1502Z, prepared for pipe size 68" 2052009 Nozzle CL1502Z, prepared for pipe size 72" 2052010 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 232 Nozzle CL1503Z, prepared for pipe size 72" 2057133 Nozzle installation tool Designation Part No. Nozzle installation tool EX-S 2050598 Nozzle installation tool EX 2050599 Nozzle installation tool EX-PR 2050601 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 233: Additional Accessories For Retractable Sender/Receiver Units

    MCUP without explosion protection Fig. 163 MCUP control unit without explosion protection in compact size housing Designation Part No. Control unit MCUP-WNA1MN00000NRN 1050334 Control unit MCUP-2NA1MN00000NRN 1047618 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 234 Specifications Fig. 164 MCUP control unit in 19" rack (shown with Display module option) 465.9 482.6 Designation Part No. Control unit MCUP-WNF1MN00000NRN 1047704 Control unit MCUP-2NF1MN00000NRN 1047705 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 235 Designation Part No. Control unit MCUP-WNB3MN00000NRN 1050336 Control unit MCUP-2NB3MN00000NRN 1050335 Control unit MCUP-SNB3MB00000NSN 1050337 Control unit MCUP-2NB3MB00000NSN 1047706 Control unit MCUP-SNB3CE00000NSN 1050340 Control unit MCUP-2NB3CE00000NSN 1050339 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 236 MCUP for ATEX Zone 1 Fig. 166 MCUP in Ex housing for zone 1 STAHL Ø 11 Designation Part No. Control unit MCUP-WND1MA00000NSN 1048164 Control unit MCUP-2ND1MA00000NSN 1047707 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 237 MCUP in Ex housing for CSA Cl I, Div 1 Fig. 167 Ø B Designation Part No. Control Unit MCUP-2NK1CD00000NSN 1069773 Control Unit MCUP-WNK1CD00000NSN 1069771 Control Unit MCUP-WNL1CD00000NSN on request Control Unit MCUP-2NL1CD00000NSN on request FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 238: Options For Mcup Control Unit

    Interface Modbus + Impulse (on request) 2050674 Interface HART® BUS + Impulse (on request) 2050608 Password 6. 4 User level Password 0 "Operator" Without 1 "Authorized client" sickoptic FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 239: Sealing Installation Instruction

    Specifications Sealing installation instruction 6 . 5 Fig. 168 Sealing installation (designed by ”pikotek”) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 240 Specifications 9A and polymer gasket Fig. 169 Sealing installation (designed by ”pikotek”), bolt torque values for grooved metal gasket B GYLON FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 241: Sick Commissioning Check List

    Type key of MCU: Measurement Location: Add. description: Service information Date of this service: Time of this service: Technician name: Technician phone: Technician email: Date of last service: FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 242 Specifications Fig. 171 SICK Commissioning check list, page 2 1 Configuration sensor FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 243 Configure reference data temperature and pressure. Configure the measuring points. Configure reference data temperature and pressure Open page "Analog Input Parameter" and configure the values for pressure and temperature E_49990 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 244 Specifications Fig. 173 SICK Commissioning check list, page 4 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 245 Specifications Fig. 174 SICK Commissioning check list, page 5 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 246 Specifications Fig. 175 SICK Commissioning check list, page 6 Check Diagnostic Check Output / Input FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 247 Specifications Fig. 176 SICK Commissioning check list, page 7 FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 248 Specifications Fig. 177 SICK Commissioning check list, page 8 Miscellaneous MCU FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 249 Specifications Fig. 178 SICK Commissioning check list, page 9 _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ __________________________ ___________________________ _______________ FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 250: Connection Diagrams For Mcup Ex Zone 1 - Configuration Examples With Optional

    Connection diagrams for MCUP Ex zone 1 - configuration examples 6. 7 with optional modules Fig. 179 2-path configuration, 1 measuring point, supply voltage 230 V a.c (Drawing 9178258) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 251 Specifications Fig. 180 1-path configuration, 1 measuring point, supply voltage 115 / 230 V a.c (Drawing 9176519) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 252 Specifications Fig. 181 1-path configuration, 3 measuring points, supply voltage 230 V a.c (Drawing 9253809) FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 253: Wiring Diagrams For Usa And Canada

    Manufacturer drawing FLSE100-EXS/-EXPR Maßstab: Page E_41943 1 of 6 Ursprung: Verteildatum: SICK Engineering GmbH Ersatz für: Bergener Ring 27 Name Gepr. Ind. Änderung 01458 Ottendorf-Okrilla Ersetzt durch: FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 254 Specifications Fig. 183 Wiring diagram for FLSE100-EXS/FLSE100-EXPR +24V +24V FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 255 Specifications Fig. 184 Wiring diagram for FLSE100-EXS/FLSE100-EXPR +24V +24V FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 256 Specifications Fig. 185 Wiring diagram for FLSE100-EXS/FLSE100-EXPR +24V +24V FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 257 Specifications Fig. 186 Wiring diagram for FLSE100-EXS/FLSE100-EXPR +24V +24V FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 258 Specifications Fig. 187 Materials FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 259: Flse100-Ex/Flse100-Exre

    Manufacturer drawing FLSE100-EX/-EXRE Maßstab: Page E_41944 1 of 5 Ursprung: Verteildatum: SICK Engineering GmbH Ersatz für: Bergener Ring 27 Name Gepr. Ind. Änderung 01458 Ottendorf-Okrilla Ersetzt durch: FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 260 Specifications Fig. 189 Wiring diagram for FLSE100-EX/FLSE100-EXRE +24V FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 261 Specifications Fig. 190 Wiring diagram for FLSE100-EX/FLSE100-EXRE +24V FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 262 Specifications Fig. 191 Wiring diagram for FLSE100-EX/FLSE100-EXRE +24V FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 263 Specifications Fig. 192 Materials FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...

  • Page 264: Connection Of External Pressure And Temperature Transmitters

    Specifications Connection of external pressure and temperature transmitters 6.8.3 Fig. 193 FLOWSIC100 Flare - loop powered pressure and temperature transmitters MCUP Terminals Terminals FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 265 Specifications Fig. 194 FLOWSIC100 Flare - external powered pressure and temperature transmitters MCUP Terminals FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH...
  • Page 266 E-Mail sick@sick.no United Kingdom Denmark Poland E-Mail sick@sick.dk Finland Romania Vietnam France Russia E-Mail sales.gsg@sick.com Germany Singapore E-Mail sales.gsg@sick.com Hong Kong Slovakia E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Hungary Slovenia India South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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