SICK FLOWSIC200 Operating Instructions Manual
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SICK FLOWSIC200 Operating Instructions Manual

Flow velocity monitor
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FLOWSIC200
Flow Velocity Monitor
Installation
Operation
Maintenance
O P E R A T I N G I N S T R U C T I O N S

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Summary of Contents for SICK FLOWSIC200

  • Page 1 O P E R A T I N G I N S T R U C T I O N S FLOWSIC200 Flow Velocity Monitor Installation Operation Maintenance...
  • Page 2 In case of doubt, please contact SICK Engineering GmbH or your local representative. Legal information Subject to change without notice. © SICK Engineering GmbH. All rights reserved. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 3 Hazard or unsafe practice which could result in less severe or minor injuries. NOTICE Hazard which could result in property damage. Information symbols Important technical information for this product Supplementary information FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 4: Table Of Contents

    Installing the MCU control unit ..........41 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 5 Changing the display settings with SOPAS ET ....... . 99 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 6 Password..............120 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 7: Important Information

    Important information FLOWSIC200 Important information Function of this document Intended use Safety information and protective measures FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 8: Function Of This Document

    The persons named must have precise knowledge of operational hazards, e.g. due to low voltage, hot, toxic, explosive or pressurized gases, gas-liquid mixtures or other media, as well as sufficient knowledge of the measuring system through training. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 9: Data Integrity

    Intended use 1 . 5 Purpose of the device The FLOWSIC200 measuring system is used for non-contact measurement of flow velocity and air temperature in traffic tunnels (road, railroad tunnels) or can be used in other tunnel facilities. Correct use ...

  • Page 10: Safety Information And Protective Measures

    Improper use or handling can cause health or material damage. Read this Section carefully and ensure you observe the safety precautions during all work on the FLOWSIC200, as well as the warning and caution information in the individual Sections of these Operating Instructions.

  • Page 11: Basic Safety Information

    Instructions. The manufacturer bears no responsibility for any other use.  Do not carry out any work or repairs on the FLOWSIC200 not described in this Manual.  Do not remove, add or modify any components to or on the FLOWSIC200 unless described and specified in the official manufacturer information.

  • Page 12: Preventing Damage

    ● The maintenance personnel is sufficiently qualified to respond to malfunctions on the FLOWSIC200 and any resulting operational malfunctions ● Malfunctioning equipment is switched off immediately in case of doubt and that switching off does not cause collateral failures FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 13: Product Description

    Product description FLOWSIC200 Product description System overview, functional principle System components Computations Check cycle FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 14: System Overview, Functional Principle

     Connection cable to connect the FLSE200 to the junction box Fig. 1 FLOWSIC200 system components Sender/receiver unit Master Junction box 18,7° -40° 60° Tunnel  Flow direction SOPAS ET Sender/receiver unit Slave Connection cable FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 15: Communication Between Sender/Receiver Units And Control Unit

     To ensure the power supply for all connected measuring points, follow the instructions on  p. 45, §3.3.2.2.  The S/R units of the FLOWSIC200 must be set to address 1 ... 7 on the hardware side ( p. 36, §3.2.2.2).

  • Page 16: Functional Principle

    Product description Functional principle 2.1.3 The FLOWSIC200 works according to the principle of ultrasonic transit time difference measurement. Sender/receiver units are mounted on both sides of a tunnel at a certain angle of inclination to the gas flow ( Fig. 4).
  • Page 17 This means precise temperature measurement is only possible when measuring distance L has been determined very accurately and a calibration has been carried out ( p. 92, §4.3.32) and the air composition is constant. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 18: System Components

    The protective tube of the FLSE200-M serves to protect the ultrasonic transducer from excessive contamination and mechanical damage (e.g. during tunnel cleaning). Fig. 5 FLSE200-M sender/receiver unit Protective tube Tunnel wall Bracket Ultrasonic transducer Electronics unit Plug Connection cable FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 19: Bracket For Sender/Receiver Unit

     Bracket for FLSE200-M ( p. 18, Fig. 5) Parts made of stainless steel and aluminium.  Bracket for FLSE200-H or FLSE200-HM ( Fig. 6) All parts made of stainless steel. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 20: Mcu Control Unit

    – Velocity – Maintenance cycle software updates – Air temperature – Check cycle – RS485 for sensor Resolution 0.01 mA – Maintenance connection request – Limit value/direction FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 21 Maintenance Maintenance request request (yellow) – Flow velocity Graphic display LC display (main display) – Air temperature 2 measured values (see graphic display) and 6 Text display diagnosis values FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 22 (MCU in a wall housing) or slot (MCU in 19" housing). The module is connected to the connection board with an associated cable. Profibus DP-V0 for transfer via RS485 according to DIN 19245 Part 3 as well as IEC 61158. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 23 T/P-MOD RS485,MODBUS ASCII/RTU, pulse 2) - F: T/P-MOD RS485, PROFIBUS, pulse 2) Special features - N: Without special version - S: Special solution EX certification - N: Without EX certification FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 24 Without optional digital inputs With additional digital output Power Without optional digital outputs Low Power With optional Interface module Profibus DP Without special features Without EX certification Emission software FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 25: Connection Cable

    (information on cable types and wiring  p. 43, §3.3.2). Fig. 10 Connection cable Connection cable halogen-free (9-core) 3 x 2 x 0.25 + 3 x 1.0 mm², length 2 m or 25 m (SICK scope of delivery) Connection cable SICK T es t Flow direction On-site cables, (e.g.

  • Page 26: Mounting Kit

    (2031890) – 2x round head wood- screw 3.5*40 A4 4M8-1.4529 4x Fischer tie bolt FAZ Aggressive – Junction box in stainless (2031887) 8/10 C ambient air steel housing FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 27: Computations

    FLOWSIC200 during parameterization ( p. 92, §4.3.3). The device then calculates the calibrated flow velocity v from measured value x of the FLOWSIC200 according to the following formula: v = Cv2 ·...

  • Page 28: Check Cycle

    Check cycle 2. 4 A check cycle can be triggered on the FLOWSIC200 to test whether the device components are functioning correctly. The check cycle can also be triggered automatically (the interval can be set using SOPAS ET) and/or via a digital input ( p. 20, §2.2.3). Any deviations from normal behavior are output as a warning or error.

  • Page 29: Check Cycle Output On The Analog Output

     The output duration of 90 s is the default factory setting. The value can be changed in SOPAS ET ( p. 77, §)  The output is only useful for velocity-dependent measured values (flow velocity). FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 30 Product description FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 31: Assembly And Installation

    Assembly and installation FLOWSIC200 Assembly and installation Project planning Assembly Installation FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 32: Project Planning

    Installation location for sender/receiver units Tunnel wall Sender/receiver unit, Master 45 ... 60° Flow direction Sender/receiver unit, Slave Clearance Max. 5 ° > 2 m > 0.5 m Max. permissible vehicle height FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 33 This can be remedied by slightly tilting the measuring axis of both sender/ receiver units downward by max. 5° ( p. 32, Fig. 12) or by installing sound- absorbing materials on the tunnel ceiling. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 34: Assembly

    The dowel should be flush with the tunnel wall/ ceiling 70 2D8/4D8-1.4571/PA 60 2M8-1.4571 65 2M8/4M8-1.4529 The anchor bolt must not protrude more than 12 mm from the tunnel wall/ceiling FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 35: Setting The Bus Systems

    MCU layout, and then close the device components again. Fig. 15 Termination MCU at bus start Processor board Jumper AB x = junction box option T = termination MCU in bus middle Slot for jumper FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 36: Bus Addressing Via Hardware Setting

    Address 1 Switch 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 x x x x x FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 37: Fitting The Sender/Receiver Units

    FLSE200-M sender/receiver unit Fig. 17 Positioning with connection line from below Reduced swivel range Extended swivel range Fig. 18 Positioning with connection line from above Reduced swivel range Extended swivel range FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 38 Reduced swivel range Extended swivel range * including free space for connection cable Fig. 20 Hanging positioning with connection cable from above Reduced swivel range Extended swivel range FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 39: Aligning The Sender/Receiver Units

    After installation, the sender/receiver units must be aligned so that the respective transmission directions match ( Fig. 22 and  p. 40, Fig. 23). Fig. 22 Permissible swivel range in flow direction FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 40: Installing The Junction Box

    (drill hole measurements and fitting  p. 34, Fig. 14). Fig. 24 Junction box installation dimensions Aluminium housing Stainless steel housing Clearance for cable Clearance for cable (80) > 150 > 150 > 150 > 150 (150) FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 41: Installing The Mcu Control Unit

    48, Fig. 29; length is overall length of all cables used).  We recommend installing the MCU in a control room or similar for trouble- free communication with the FLOWSIC200. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 42: Installation

     The cable ends with plugs for connecting the sender/receiver units must be long enough.  Cable connectors that are not connected must be protected from dirt and moisture (fit cover). FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 43: Information On Wiring

    FLSE 200 “Slave” FLSE200 “Master” T es t Tunnel Flow direction Junction box FLSE200 connection cable (SICK scope of delivery) Connection cable between MCU and junction boxes (on-site wiring) FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 44: Cable Specification (Connection Of A Measuring Point)

     The cables are to be laid continuously without changing to other cables or lines and shielded throughout.  Not suitable are telephone cables such as type A-2YF(L)2Y..FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 45: Cable Lengths

    – Between the sender/receiver unit and the junction box using the cables with connector included in the scope of delivery, – Between junction boxes and MCU with cable provided by customer. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 46: Connecting The Control Unit With Wall Housing

     Close off unused cable ducts with dummy plugs. WARNING:  Be sure to check the wiring before switching the supply voltage on.  Only modify wiring when disconnected from the voltage supply and potential-free. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 47 USB plug Connection for connector analog output Connection for external Connections for power digital inputs supply 1 to 4 Connections for relays 1 to 5 Connections for S/R unit Master FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 48 FLSE200 Slave (B) On-site cable * Assignment plug connector Slave RS485 to Master *: The wire colors are only used to identify the terminals to be connected with each other. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 49  DO module terminal assignment (4 NO contacts) DO module terminal assignment (4 NO contacts) Fig. 33 Digital output module Module carrier n.o. com. com. n.o. n.o. com. com. n.o. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 50 15 V d.c. 5.5 V d.c. 30 V a.c./d.c. 24 V DV Max. current 22 mA 22 mA 5 mA 36 mA n.c.: normal closed n.o.: normal open FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 51: Connecting The Control Unit In The 19" Housing

    Output relay 4 (maintenance request) n.c. n.o. Output relay 5 (limit value) n.c. n.o. Digital input d in 1 d in 2 d in 3 d in 4 Analog output FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 52 Interface 1 imp+ imp- res 1 res 2 : Closed in currentless condition (normal closed) : Open in currentless condition (normal open) : Only use after agreement with manufacturer FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 53 103 c 104 d 104 d 105 a 105 a 106 b 106 b 107 c 107 c 108 d 108 d 109 -gnd 109 -gnd 110 scr 110 scr FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 54 106 b 106 b 107 c 107 c 107 c 108 d 108 d 108 d 109 -gnd 109 -gnd 109 -gnd 110 scr 110 scr 110 scr FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 55: Commissioning And Parameterization

    Commissioning and parameterization FLOWSIC200 Commissioning and parameterization Basics Standard commissioning procedure Advanced commissioning Operating / parameterization with the LC display option FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 56: Basics

    CD into the drive on the PC and follow the installation instructions ( p. 57, Fig. 38). Alternatively, the driver can also be installed via the hardware installation program in the Windows Control Panel. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 57 Commissioning and parameterization Fig. 38 Installing the USB driver FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 58: Connecting To The Device

     If required, set the desired language in the “Tools / Language” menu ( p. 58, Fig. 39).  Confirm the dialog shown with “Yes” to restart SOPAS ET with the changed language. Changing the language setting Fig. 39 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 59: Connecting To The Device Via The "Device Family" Mode

    An IP address specified by the customer is entered at the factory when the address is available when the device is ordered. If not, standard address 192.168.0.10 is entered. To change the IP address, see  p. 91, §4.3.2.3. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 60 7 To save the search settings, enter a name and click “Finish”. SOPAS ET starts the device search. The devices found are displayed in the “Device search” area when the device search is finished ( p. 64, Fig. 50). FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 61: Connect To The Device With Advanced Mode

    2 Select search mode “Interface oriented search”. 3 Select the communication interfaces where the search is to be made and click “Next”. Selecting the communication interface Fig. 45 4 Configure the interfaces and click “Next”. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 62  Define the protocol settings in the “Protocol” directory according to  p. 62, Fig. 46. Defining the protocol settings Fig. 46  Define the timeout settings in the “Timing” directory according to  Fig. 47. Defining the timeout settings Fig. 47 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 63 5 To save the scan settings, enter a name and click “Finish” ( p. 61, Fig. 44). SOPAS ET starts the device search. The devices found are displayed in the “Device search” area when device search is finished ( p. 64, Fig. 50). FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 64: Information On Using The Program

    Information on using the program 4.1.4 Overview Fig. 50 1 Device search 4 Device search abort 2 Project area 5 Device search result 3 Device search progress 6 Number of devices found FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 65 – The configuration of the devices is shown in a separate device window. – The device windows can be opened by a double-click on the respective device file or the context menu ( p. 66, Fig. 52). Device selection Fig. 51 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 66 Displays, inquiries and parameters required for commissioning or adjustment to customer-specific demands and diagnosis 2 “Service” Displays, inquiries as well as all parameters required for service tasks (e.g., diagnosis and clearance of possible malfunctions) FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 67: Standard Commissioning Procedure

    To set/change the parameters, carry out the following procedure:  Connect the measuring system to the SOPAS ET program, scan the network and add the required device file ( MCU, FLOWSIC200 M/FLOWSIC200 H/FLOWSIC200 H-M ) to the current project ( p. 64, §4.1.4).

  • Page 68: Assigning Sensors

     If this not the case, set the measuring system to “Maintenance”.  Select “Universal” in the “Variant” selection field (“Application Selection” area), click “Reset MCU” to restart the measuring system. Fig. 55 Assigning sensors FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 69: Activating Connected Sender/Receiver Units

    For correct communication of the MCU with all connected sender/receiver units, these must be activated in the “Configuration / System Configuration” directory in the “Connected sensors” area (if necessary, correct accordingly). Fig. 56 Directory “Configuration / System Configuration“ (settings example) FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 70: Assigning The Measuring System To The Measuring Location

    “Maintenance” ( p. 67, §4.2) and enter the Level 1 password ( p. 64, §4.1.4).  Open device file “FLOWSIC200 M” or “FLOWSIC200 H” or “FLOWSIC200 H-M” for the sender/receiver unit, select directory “Configuration / Application Parameters”, set the sender/receiver unit to “Maintenance”...

  • Page 71: Entering System Data

     Select directory “Configuration / Application Parameters“ ( p. 70, Fig. 57).  In field “Installation Parameters“ ( p. 70, Fig. 57), enter the path length and installation angle ( p. 71, Fig. 58). The settings are uploaded to the FLOWSIC200 after switching from “Maintenance” to “Measurement”.

  • Page 72: Setting The Check Cycle

     p. 28, §2.4 Function check Time between two interval check cycles Function Check Start Hour Define a start timepoint in hours and minutes. Time Minute FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 73: Configuring The Analog Output

    A value to be defined is output during “Maintenance” maintenance Last measured value The value measured last is output during “Maintenance” Measured value The current measured value is output during “Maintenance”. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 74 AO” checkbox in the “Adjustment / Function Check - Automatic” directory must be activated). Write absolute Inactive Positive and negative measured values are differentiated. value Active The amount of the measured value is output. * Not relevant for FLOWSIC200 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 75: Configuring The Analog Inputs

    An error is reported for underflow or overflow of the set current range (LZ to 20 mA). Square correction factor Correction factors for calibrating the input size (factory preset) Modification only by SICK Service! Linear correction factor Absolute correction factor FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 76: Configuring The Limit Value Relay

    Define a tolerance for resetting the limit value relay Aim bit at MCU status Relay 5 Aim bit at MCU status = special memory in the MCU for monitoring limit values * Not relevant for FLOWSIC200 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 77: Setting The Response Time (Damping Time)

    Sensor 1 If several sender/receiver units are connected ( p. 15, Fig. 3), a separate input window exits for each measuring point to set an individual response time. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 78: Output Flow Direction

    “Write absolute value” checkbox must be activated. NOTICE: The limit value relay must be configured when the absolute value is output, otherwise no signaling of falling below or exceeding the zero point is possible. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 79: Data Backup

    It is useful to specify a name with a reference to the measuring point involved (name of the company, equipment name). Fig. 66 Menu “Project / Save project“ FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 80 Fig. 68 Directory “Diagnosis / Protocols” The file name and storage location must be specified for export to a PDF file. Fig. 69 Specifying file name and storage location FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 81 Commissioning and parameterization Example of a Parameter protocol Fig. 70 Parameter protocol (example) FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 82: Starting Normal Measuring Operation

    Checking the signal waveform allows an assessment on the quality of the received ultrasonic signals. For display on the screen, open the device file “FLOWSIC200 M” or “FLOWSIC200 H” or “FLOWSIC200 H-M” and select the directory “Diagnosis/Sensor values” (operating mode “Measurement”).
  • Page 83 Commissioning and parameterization Type FLSE200-M Fig. 72 Burst waveform HF signal (unconditioned signal) Fig. 73 Burst waveform demodulated signal (envelope) FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 84 Commissioning and parameterization Type FLSE200-H and FLSE200-HM Fig. 74 Burst waveform HF-signal (unconditioned signal) Fig. 75 Burst waveform demodulated signal (envelope) FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 85: Advanced Commissioning

    Configure in accordance with  p. 73, §4.2.6 ( p. 74, Fig. 61). The basic settings (subdirectory “Overview analog outputs” ( p. 73, Fig. 60) apply to all additional analog outputs in the same way. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 86: Digital Outputs

    Source sensor Selection of the component: - Sensor 1 to 8 when the device status is to be output - MCU when limit values are to be signaled FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 87 To check whether relays switch as intended, measured values which exceed the parameterized limits must be created. In addition, a continuity tester can be connected to the respective relay output for an external check. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 88: Assigning And Configuring Limit Value Switches To Optional Digital Outputs

    Assigning and configuring limit value switches to optional digital outputs 4.3.1.3 Select the ”Configuration / Limit Values Switches” directory for assigning. Configure according to  p. 76, §4.2.8. Fig. 79 ”Configuration / Limit Values Switches” directory FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 89: Configuring Optional Interface Modules

     Set the measuring system back to the operating state. Fig. 80 Directory “Configuration / System Configuration” GSD file and measured value assignment are available for the Profibus DP module on request. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 90: Changing The Field Bus Address For The Profibus Module

    (e.g. 6 x FL200). Only the main measured value can be read out.  The query of all measured values of a sensor is only possible with single sensor configuration (connection of a FL200 to a MCU). FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 91: Configuring The Ethernet Module

    Directory “Configuration / I/O configuration / Interface Module” (example) New address Assigning a new IP address to the SOPAS ET program  Connect the device  p. 58, §4.1.3. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 92: Calibrating Velocity And Temperature Measurement

    Default values from the factory are Cv2 = 0, Cv1 = 1, Cv0 = 0. Calibrate temperature measurement The accuracy of the acoustic temperature measurement with the FLOWSIC200 is a square function of the measuring path and sound velocity of the real gas under standard conditions (...

  • Page 93: Bus Addressing Using Sopas Et

    SOPAS ET ( p. 93, Fig. 83). To do this, connect the measuring system to SOPAS ET, select device file “FLOWSIC200 M“, “FLOWSIC200 H” or “FLOWSIC200 H-M“ and set the measuring system to “Maintenance” ( p. 67, §4.2).

  • Page 94: Configuring Automatic System Restart

    The time until the next restart begins when the tick is set. (Example: If the hours are set to 8 and the minutes to 0, the system will restart automatically every 8 hours). FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 95: Operating / Parameterization With The Lc Display Option

     When sender/receiver units of several measuring points are connected to one MCU, the measured values of the individual measuring points are displayed one after the other.  Display the contrast setting (press the button at least 2.5 s) FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 96: Menu Structure

    0 to 9) and/or “→” (moves the cursor to the right) buttons.  Select the desired value using “^” and/or ”→” buttons and write it to the device with “Save” (confirm twice). FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 97 Variant” submenu, and select the type “Universal (Bus)”.  Enter the default password and store the type with “Save” (confirm twice). The other selection options have no significance here. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 98: Sender/Receiver Units

    Save Back Save Back Save Parameter Parameter Parameter Password 00000.0 m² 00075.0 m² XXXX Min: 0.10 Min: 0.10 Max: 1000.00 Max: 1000.00 Back Save Back Save Back Save FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 99: Changing The Display Settings With Sopas Et

    Values for the separate scaling of the measured value bar, independent of the analog output Range high  p. 73, §4.2.6 *Assignment of measured value index to measured value FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 100 Commissioning and parameterization FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 101: Maintenance

    Maintenance FLOWSIC200 Maintenance General Measures to be taken when cleaning the tunnel FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 102: General

    Regular maintenance activities can be carried out by the plant operator. Only qualified personnel according to Section 1 should be allowed to do the work. If desired, SICK Service or authorized Service support centers can carry out all maintenance work. SICK offers a range of economical maintenance and repair agreements.

  • Page 103: Measures To Be Taken When Cleaning The Tunnel

    No protective measures are required for the FLSE200-H and FLSE200-HM sender/receiver units during tunnel cleaning. When automatic tunnel cleaning equipment (cleaning with brushes) is used, an adequate distance to the sender/receiver units must be kept to prevent possible misadjustment. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 104 Maintenance FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 105: Malfunctions

    Malfunctions FLOWSIC200 Malfunctions General information Implausible measured values Malfunctions FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 106: General Information

    Warning messages do not imply a malfunction of the measuring system. The current measured value continues to be output on the analog output. See the Service Manual for a detailed description of messages and options for clearance. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 107: Implausible Measured Values

    Malfunctions Implausible measured values 6.1.1 In some cases, the FLOWSIC200 delivers measured values that do not seem plausible or have too large short-term fluctuations. Symptom Possible cause Action Measured values are  Incorrect parameter setting of measuring path and  Check parameter settings...

  • Page 108: Sender/Receiver Unit

     Enter system data (again)  Base parameters set to 0 after type change ( p. 67, §4.2) Measuring range Configured measuring range overrun  Check parameter settings FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 109: Control Unit

     AI not configured  Check configuration ( p. 75, and number of optional modules do  Connection error §4.2.7). not match.  Module failure  Contact SICK Service. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 110  Correct application settings error connected sensor. changed ( p. 68, §4.2.1). Testmode enabled MCU in Test mode.  Deactivate “System Test” mode (“Maintenance” directory) Fig. 95 “Overview” directory FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 111: Specification

    Specification FLOWSIC200 Specification Technical data Dimensions, Part Nos. Connection cable, sender/receiver unit - junction box Accessories Options Consumable parts for 2-years operation Password FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 112: Technical Data

    FLSE200: IP66, MCU: IP 65 : The accuracy depends on calibration, installation conditions, flow profile, temperature and length of the measuring distance : For operation with standard configuration (factory setting) FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 113: Dimensions, Part Nos

    Specification Dimensions, Part Nos. 7 . 2 All dimensions are in mm. Sender/receiver units 7.2.1 FLSE200-M Fig. 96 FLSE200-M sender/receiver unit Designation Quantity Part No. FLSE200-M sender/receiver unit 1044804 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 114 Specification FLSE200-H, FLSE200-HM Fig. 97 FLSE200-H, FLSE200-HM sender/receiver unit Component Dimension L Part No. FLSE200-HM sender/receiver unit 1057565 FLSE200-H sender/receiver unit 1044842 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 115: Bracket For Sender/Receiver Unit

    Bracket for FLSE200-H, FLSE200-HM Ø 9 A - A M 12 97.5 190.5 Designation Part No. Bracket for FLSE200-H, FLSE200-HM 7042077 Bracket for FLSE200-H and FLSE200-HM, material 1.4529 2031881 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 116: Mcu Control Unit

    MCU control unit in 19" slot (shown with Display module option) 465.9 482.6 *: Including clearance for wiring Designation Part No. Control unit, MCU-NWTD in 19" housing 1046288 Control unit, MCU-N2RD in 19" housing 1046116 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 117: Junction Box

    Junction box 2046418 Ø 4.8 In stainless steel housing Fig. 103 Junction box in stainless steel housing Ø 9 Designation Part No. Junction box in stainless steel 2048067 housing FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 118: Accessories

    I/O module carrier 19” (for installation of up to 4 AI/AO and DI/DO modules) 2050589 Interface module 19” Profibus DP with connection cable 2049334 Interface module 19” Ethernet with connection cable 2048377 Interface module 19“ Modbus RS485 with connection cable 2050674 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...

  • Page 119: Miscellaneous

    Designation Part No. Hook spanner 7042115 DME 2000 distance sensor 1010578 Consumable parts for 2-years operation 7 . 5 Designation Quantity Part No. tube with transducer for FLSE200-M 7042043 FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...

  • Page 120: Password

    If a wrong key is pressed when entering the password, the window must be closed and then the entering repeated. FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V 2-0/2022-01 · © SICK Engineering GmbH...
  • Page 121 Specification FLOWSIC200 · Operating Instructions · 8013271/1CJ9/V2-0/2022-01 · © SICK Engineering GmbH...
  • Page 122 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...

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