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SICK FLOWSIC600 Operating Instructions Manual
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SICK FLOWSIC600 Operating Instructions Manual

SICK FLOWSIC600 Operating Instructions Manual

Extraction tool for ultrasonic transducers of the ultrasonic gas flow meter
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O p e r a t i n g i n s t r u C T I O N S
FLOWSIC600
Extraction Tool for Ultrasonic Transducers
of the Ultrasonic Gas Flow Meter
+
II

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Summary of Contents for SICK FLOWSIC600

  • Page 1 O p e r a t i n g i n s t r u C T I O N S FLOWSIC600 Extraction Tool for Ultrasonic Transducers of the Ultrasonic Gas Flow Meter...
  • Page 2 Original documents The English version 8010545 of this document is an original document from SICK Engineering GmbH. SICK Engineering GmbH assumes no liability for the correctness of an unauthorized translation. Please contact SICK Engineering GmbH or your local representative in case of doubt.
  • Page 3 3.2.11 Pulling out the transducer assembly (1)..................28 3.2.12 Dismounting the spindle assembly (5) ..................29 3.2.13 Dismount the transducer assembly (1) from the spindle assembly (5)....... 31 SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 4 Space Requirements for using the Extraction Tool ........... 53 Accessories and Spare Parts .................... 54 Quick Guide..........................55 5.6.1 Dismounting a transducer assembly ..................55 5.6.2 Mounting a transducer assembly ....................56 SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 5 It is recommended to consult a SICK specialist before you use the extraction tool for the first time or under unusual conditions. For information on the operation of the FLOWSIC600 refer to the Operating Instructions of the measuring system.
  • Page 6 (see Fig. 0.1) Spanner size Inner path Outer path 1 path unit 2 path unit 4 path unit Fig. 0.1: Path positions for 1, 2 and 4 path units SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 7 Bypass ball valve Cover caps Item 6.1 see Fig. 0.1, Item 6.2 see Fig. 3.2 Connection cables DN 63.5 cover cap Fig. 0.2: Assemblies of the extraction tool, names SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 8 Prerequisites The FLOWSIC600 meter body must be prepared mechanically for the use of the extraction tool. The use is limited for a maximum pressure of 155 barg. In addition, the transducer assemblies must be executed correspondingly (recognizable at the type key of the FLOWSIC600).
  • Page 9 • Authorised staff have to participate in special trainings on the use of the extraction tool for the FLOWSIC600. The trainings consists of a basis training and regular ongoing trainings. The participation shall be documented by means of a certificate. Information on such training measures and ongoing training is available from your SICK representative.
  • Page 10 General Safety Information and Protection Measures Handling or using the device incorrectly can result in personal injury or material damage. Always observe at all work on the FLOWSIC600 the respective information and warning notes. The following applies at all times: •...
  • Page 11 FLOWSIC600 Ultrasonic Gas Flow Meter Product Description Tools and Auxiliaries required to operate the Extraction Tool Main Assemblies and major functional Elements...
  • Page 13 Foaming agent (e.g. in ac- Leak detection cordance with DIN 30657) Coax plug-on auxiliary Connection between cable and transducer assembly (1) Order No. 4047938 Sticky tape Fixation of conductors SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 14 (1.3). A special key is required to mount the locking nut. Transducer assembly dismantled Transducer assembly assembled Special key Fig. 2.2: Transducer assembly (1) SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 15 DN 150/6“-3D, 19.25 4049657 DN 650/26“ - DN 1200/48“ The type designation is marked at the docking piece. The description of working steps is valid for both types. SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 16 (4) (see Fig. 2.6). Bypass ball valve (4.3) Fig. 2.6: Bypass ball valve (4.3) in the ball valve assembly (4) SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 17 1 path 2 paths 4 paths 4“/100 ---- ---- 6“/150 8“/200 10“/250 12“/300 14“/350 16“/400 20“/500 24“/600 26“/650 28“/700 30“/750 32“/800 34“/850 36“/900 38“/950 40“/1000 42“/1050 44“/1100 46“/1150 48“/1200 SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 18 Product Description FLOWSIC600 Operating Instructions Extraction Tool Fig. 2.8: Scaling at the spindle assembly SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 19 FLOWSIC600 Extraction Tool Operation Before you start Dismounting a Transducer Assembly Mounting a Transducer Assembly...
  • Page 21 Important • Make sure to change the corresponding transducer parameters (see Service Manual, Section 8.3.3) after replacing transducer assemblies (1). Otherwise the FLOWSIC600 does not produce precise measuring results. ATTENTION • The general design of the ultrasonic transducers (1.1) is the same for each meter size and measuring path.
  • Page 22 3.2.1 Preparation Determine and make a record of the current operating pressure in the pipeline in which the FLOWSIC600 is installed. It is used as a reference value for the pressure reading at the manometer (5.2). 3.2.2 Checking the initial condition of the extraction tool...
  • Page 23 (loosen) the retaining bolt (1.2) cautiously by max. 90 ° in anticlockwise direction. • Always use a docking rod (3) suitable for the actual nominal size of the measuring device. (see table in Section 2.2.3). SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 24 (2) to the meter body. Tighten the screws cross-wise to press the O ring on to the sealing face of the meter body. Make sure the adapter does not jam. Fig. 3.4: Mounting the adapter (2) to the meter body SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 25 The coupling nut (4.2) and adapter (2) are in line when the coupling nut was tightened correctly. Fig. 3.5: Mounting the ball valve (4) to the adapter (2) SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 26 Screw the coupling nut (5.5) on to the ball valve assembly (4) by hand until it stops. ‡ Check the entire assembly for firm seat. Fig. 3.7: Mounting the spindle assembly (5) to the ball valve assembly (4) SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 27 The bleed valve (5.3) at the retraction space (5.1) of the spindle assembly (5) must be closed. ‡ The bypass ball valve (4.3) in the ball valve assembly (4) must be closed. ‡ The manometer (5.2) must indicate zero. SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 28 – see table in Section 2.2.5). Note If the spindle assembly (5) is not retracted far enough, the transducer assembly (1) may be damaged when you close the ball valve (4). SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 29 • The bleed valve (5.3) may not be closed. Possible minimal leaks in the ball valve can be detected by covering the bleed valve (5.3) with a leak detection spray so that escaping gas is seen (see Section 3.3.10). SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 30 – Close the bleed valve (5.3). – Insert the transducer assembly (1) as described in Section 3.3. – Dismantle the extraction tool and send the ball valve (4) for check to SICK . Important For safety reasons, the spindle assembly (5) must only be dismounted after removing the lever (4.1) from the ball valve assembly (4) (see Fig.
  • Page 31 (1.1) from the retaining bolt (1.2). You can now service or replace the ultrasonic transducer (1.1). Fig. 3.12: Undoing the coupling (5.4) to dismount the docking rod (3) SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 32 Fig. 0.2. • Always replace the O rings at the ultrasonic transducer (1.1) when (re-)inserting it. Only use genuine O rings for FLOWSIC600 ultrasonic transducers. • The extraction tool only may be used by authorized staff in accordance with Section 1.2! The using persons must be in the full possession of her intellectual and physical strengths.
  • Page 33 Tighten the cheese-head screws of the coupling (5.4) to get a fixed connection between docking rod (3) and spindle assembly (5). Fig. 3.14: Fixing the coupling (5.4) between the spindle assembly (5) and docking rod (3) SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 34 (5) must show a continuous rise in pressure in the retraction space until the pipeline pressure is achieved. Pressure equalisation should be achieved after max. 2 minutes. SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 35 ‡ After the safety check, remount the lever (4.1) to the ball valve (4) (see Fig. 3.17). Fig. 3.17: Mounting the lever (4.1) to the ball valve (4) SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 36 (5) and check the transducer assembly (1) (see Section 3.2.11 +). Depressurise the retraction space (5.1) and ball valve (4) by opening the bleed valve ‡ (5.3) after the transducer assembly (1) is fully inserted. SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 37 If a complete pressure equalisation cannot be achieved, the meter body was not fully sealed by the transducer assembly (1). Do not continue in this case. For troubleshooting, completely retract, dismount and check the transducer assembly (1) (see Section DANGER 3.2.11). SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 38 • Be very cautious when dismounting the adapter (2) to avoid the docking rod (3) to be damaged. • The docking rod (3) remains in the transducer assembly (1). SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 39 Reverse the retaining bolt against clockwise direction for 1/4 turn. ‡ Turn the retaining bolt sensibly in clockwise direction to stop. Don’t use a torque wrench since the fixing torque is pressure-dependent! SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 40 Notes • The electrical connection of the ultrasonic transducer (1.1) is of intrinsically safe design (EEx [ia], see FLOWSIC600 Operating Instruction Section 2.10). This makes it possible to disconnect and reconnect the ultrasonic transducers (1.1) electrically in hazardous areas without the need to interrupt the SPU power supply.
  • Page 41 FLOWSIC600 Extraction Tool Maintenance Maintenance...
  • Page 43 You can now pull back the bellows and the spindle thread is accessible. Grease should be applied directly to the spindle thread at least round the spindle nut. SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 44 Maintenance FLOWSIC600 Operating Instructions Extraction Tool SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 45 FLOWSIC600 Extraction Tool Appendix Selection Table for Extraction Tool Overview Drawing Dimensions Space Requirements for using the Extraction Tool Accessories and Spare Parts Quick Guide...
  • Page 47 30"/ 750 1/2/4/2plex 32"/ 800 34"/ 850 36"/ 900 7041848 38"/ 950 40" 1000 42"/ 1050 44"/ 1100 46"/ 1150 48"/ 1200 Tab. 5.1: Selection table for extraction tool SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 48 M12 cheese-head screw (4x) Transducer assembly gasket Adapter gasket Docking rod sealing face Adapter sealing face Ball valve gaskets Spindle assembly gasket Spindle assembly sealing face Fig. 5.1 Extraction tool SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 49 8", 3D, 4 path, > SC80 up to SC120 4050491 Adapter type H 10" up to 24", 3D, 1/2/4 path, up to SC120 7041849 Tab. 5.2: Adapter required SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 50 2 paths version 4 paths version Path 1 Path 2 Defined installation situation Marking always points in the direc- tion of middle of the meter Tab. 5.3: Adapter installation positions SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 51 Appendix Operating Instructions FLOWSIC600 Extraction Tool 5.3.2 Ball valve assembly Fig. 5.3: Ball valve 5.3.3 Spindle assembly 720/895 Fig. 5.4: Spindle assembly SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 52 DN 650/26“ - DN 1200/48“ Tab. 5.4: Use of the docking rod 5.3.5 Identification/Type plate Fig. 5.6: Type plate Design temperature Design pressure Fl.Gr.: Fluid group (I: flammable) SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 53 1875 73.82 35.67 1083 42.64 1100/44“ 1595 62.80 1900 74.80 36.26 1097 43.19 1150/46“ 1620 63.78 1925 75.79 36.81 1111 43.74 1200/48“ 1640 64.57 1950 76.77 37.28 1126 44.33 SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 54 2 x O-ring 36*3 2 x O-ring 31,42*2,6 2 x Quadring 14,7*2,62 10 x Threaded pin M5*25 8 x Allenscrew M12*45 2 x Protection cap for ball tap thread GPN 250/63,5 SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 55 – Pull out the docking rod (3) with transducer assembly (1). – Undo the threaded pin (3.1) at the transducer assembly (1). – Undo the locking nut (1.3). SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 56 15. Check the transducer assembly (1) for correct seat: – Tighten the retaining bolt (1.2). 16. Connect the transducer assembly (1). 17. Mount the cover cap (6.1). 18. Enter the new transducer parameters. SICK · Germany · All rights reserved 8 010 545 / 05-2007...
  • Page 58 E-Mail sales@sick.co.nz United Arab Emirates China Norway E-Mail sick@sick.no United Kingdom Denmark Poland E-Mail sick@sick.dk Finland Romania Vietnam France Russia Germany Singapore Hong Kong Slovakia E-Mail mail@sick-sk.sk Hungary Slovenia India South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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