Prorack VOYAGER PR3207 Instructions Manual
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Prorack VOYAGER PR3207 Instructions Manual

Recovery tracks carrier
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FIRST TIME INSTALLATION
•
Please read instructions carefully before installation.
•
Check the contents of kit. Contact your Prorack dealer if any parts appear to be missing or damaged.
•
Clean your roof racks and cargo basket prior to fitting the Recovery Tracks Carrier.
IMPORTANT WARNING!
IT IS CRITICAL THAT ALL PRORACK RACKS AND ACCESSORIES BE PROPERLY AND SECURELY ATTACHED
TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN AUTOMOBILE ACCIDENT, AND
COULD CAUSE SERIOUS BODILY INJURY OR DEATH TO YOU OR TO OTHERS. YOU ARE RESPONSIBLE
FOR SECURING THE RACKS AND ACCESSORIES TO YOUR CAR, CHECKING THE ATTACHMENTS PRIOR
TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR, AND DAMAGE.
THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS SUPPLIED
WITH YOUR PRORACK PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL
OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT
THOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT
INSTALLED BY A PROFESSIONAL INSTALLER SUCH AS A ROOF RACK SPECIALIST.
TOOLS REQUIRED (FOR MOUNTING BRACKET, SQUARE BAR AND CARGO BASKET INSTALLATIONS ONLY)
•
13mm Spanner / 13mm Socket Wrench (for Square Bar and Cargo Basket installation only)
•
Tape Measure
•
Torque Wrench (optional)
•
Padlock (optional)
09-13-568 Rev 4
PR3207 VOYAGER RECOVERY TRACKS CARRIER
INSTRUCTIONS
NOTE - THIS PRODUCT IS OPTIMISED TO WORK WITH THE
FOLLOWING RECOVERY TRACKS:
•
MAXTRAX MKII
•
TRED 1100mm & 800mm
Installation of Recovery Tracks Carrier plus Mounting Brackets on
Prorack HD, Tradesman and other Heavy Duty Crossbars
Go to Step 1
Installation of Recovery Tracks Carrier plus Mounting Brackets on
Prorack S-Wing and International T-Slot Crossbars
Go to Step 8
Installing Recovery Tracks Carrier direct to Prorack HD,
Tradesman and other Heavy Duty Crossbars
Go to Step 15
Installing Recovery Tracks Carrier direct to Prorack S-Wing and
International T-Slot Crossbars
Go to Step 20
Installing Recovery Tracks Carrier direct to P-bar and other
square Crossbars
Go to Step 25
Installing Recovery Tracks Carrier on to a Cargo Basket
Go to Step 30
Page 1 of 12

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Summary of Contents for Prorack VOYAGER PR3207

  • Page 1 • Please read instructions carefully before installation. FOLLOWING RECOVERY TRACKS: • Check the contents of kit. Contact your Prorack dealer if any parts appear to be missing or damaged. • MAXTRAX MKII • Clean your roof racks and cargo basket prior to fitting the Recovery Tracks Carrier.

  • Page 2: Table Of Contents

    KIT CONTENTS Item Component M8 Socket Head Capscrew 45mm Clamp Plate M8 Nyloc Nut M8 Spring Nut Long M8 T-Nut Mounting Bracket Baseplate Allen Key 6mm Adjuster Strap Assembly Fixed Strap Assembly M8 Slot Nut M8 Socket Head Capscrew 25mm M8 Spring Washer M8 Washer M8 Socket Head Capscrew 16mm...

  • Page 3: Mounting Bracket

    INSTALLATION OF RECOVERY TRACKS CARRIER PLUS MOUNTING BRACKETS ON PRORACK HD, TRADESMAN AND OTHER HEAVY DUTY CROSSBARS Check crossbar spread is between 492mm to 892mm. Insert 2 x M8 Spring Nuts at Referring to Figure 1, secure the 2 x Mounting Brackets to the M8 Spring Nuts in an equal distance from the ends of each crossbar.
  • Page 4 Adjuster Strap INSTALLATION OF RECOVERY TRACKS CARRIER PLUS MOUNTING BRACKETS ON PRORACK S-WING AND INTERNATIONAL T-SLOT CROSSBARS Loosely fit Adjuster strap through the cam buckle in the Fixed Strap assembly prior Check crossbar spread is between 492mm to 892mm. Push rubber infill down and to fitting recovery tracks.

  • Page 5: Clamp Plate

    Slide 1 x M8 Slot Nut into the top chanel of Mounting Bracket. Repeat step for other Referring to Figure 3, secure the 2 x Mounting Brackets to the M8 T-Nuts in the Mounting Bracket. crossbars. Tighten to 4Nm with 6mm Allen Key provided or a suitable Torque Wrench. Fig.
  • Page 6 Repeat steps for other Baseplate. Fixed Strap Adjuster Strap INSTALLATION DIRECTLY ONTO PRORACK HD, TRADESMAN AND OTHER HEAVY DUTY CROSSBARS Insert 3 x M8 Spring Nuts in each crossbar channel in the positions under the Check crossbar spread is between 492mm to 892mm. Position Baseplates on to Baseplate channels noted in the previous step.

  • Page 7: M8 Spring Nut Long

    Capscrew 25mm M8 Spring Washer M8 Washer INSTALLATION DIRECTLY ONTO PRORACK S-WING AND INTERNATIONAL T-SLOT CROSSBARS Fit Recovery Tracks by positioning the crosshairs on your Tracks into the cross slots Check crossbar spread is between 492mm to 892mm. Position Baseplates on to in the Baseplates.
  • Page 8 Push rubber infill down and slide 3 x M8 T-Nuts into each crossbar channel in the Referring to Figure 6, loosely fit 2 x Baseplates to the M8 T-Nuts in the crossbars. positions under the Baseplate channels noted in the previous step. The 6mm Allen Recheck the measurements between the insides of the Baseplates from step 20 and key can be used to assist T-Nut installation into the channel.

  • Page 9: M8 Nyloc Nut

    INSTALLATION DIRECTLY ONTO P-BAR AND OTHER SQUARE CROSSBARS Position 2 x Clamp Plates underneath the Crossbar for each Baseplate. Ensure Check crossbar spread is between 492mm to 892mm. Position Baseplates on to separate crossbars noting the narrow ends face towards the front and rear of the the Clamp Plate holes align with the outer Baseplate channel on either side of the Crossbar.
  • Page 10 INSTALLATION ONTO CARGO BASKET Fit Recovery Tracks by positioning the crosshairs on your Tracks into the cross slots Place the Baseplates in to the basket. Set the distance between the inside of the in the Baseplates. Fit Adjuster Straps through cam buckles, pull to tighten firmly and Baseplates according to your Recovery Track type: secure the velcro sections.
  • Page 11 OPTIONAL INSTALLATION PROCEDURES Additional Nuts are included so that accessories such as the Prorack Shovel Holder To keep your Recovery Tracks safe and secure use the Security Cable to loop around (PR3204) can be mounted onto the back of the Accessory Brackets.
  • Page 12 Where you become aware of defects in materials or of workmanship, and wish to make a claim under this warranty you must do the following for the warranty to be honoured by your Prorack dealer or Yakima Australia Pty Ltd ABN 58 154...

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