Related Manuals for ITW SIMCO ION IQ Power
Summary of Contents for ITW SIMCO ION IQ Power
- Page 1 IQ Power Static Neutralizing System BPS Power Supply with Sensor Technology INSTALLATION AND OPERATING INSTRUCTIONS IQ Power BPS 5201249 Rev. D...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. SAFETY WARNINGS ......................1 2. DESCRIPTION .........................2 Features ........................3 3. SPECIFICATIONS ......................4 4. INSTALLATION .......................5 Initial Considerations ...................10 Mounting the Static Neutralizing Bar ..............10 Mounting the Power Supply .................12 Electrical Connections ..................12 Power Supply Number (Address / Device Number) ..........15 Set Up (with IQ Power Control Station) ...............17 5. -
Page 3: Safety Warnings
1. SAFETY WARNINGS PLEASE READ INSTRUCTIONS COMPLETELY BEFORE STARTING INSTALLATION ALL INSTALLATION AND TROUBLESHOOTING OPERATIONS MUST BE PERFORMED BY QUALIFIED TECHNICAL PERSONNEL This instruction manual uses symbols to identify dangerous situations as follows: NOTE – Statements identified with a NOTE indicate precautions necessary to avoid potential equipment failure. -
Page 4: Description
2. DESCRIPTION Simco-Ion’s IQ Power Static Neutralizing System consists of a high voltage power supply, static neutralizing bar, and the following optional devices: control station, and static sensing bar. The IQ Power static bar is available in three different types; tailored for high speed processes, operating at a distance from the material or intermediate (hybrid) applications. -
Page 5: Features
IQ Power BPS Power Supplies use 8-conductor modular cable and RJ-45 connectors for connection to the IQ Power system. They are typically supplied with 7 foot cable assemblies but longer lengths are available by calling Simco-Ion customer service (800) 203-3419 (refer to Section 8, Parts and Accessories). Anybus®... -
Page 6: Specifications
3. SPECIFICATIONS High Voltage Power Supply VDC, 1.6A, negative ground, from AC adapter or Control Input Power Station BPS Basic Power Supply: ±7 kV “Speed Bar”, ±9 kV “Hybrid Bar”, ±12 kV Output Voltage “Distance Bar” Dimensions 202L x 123W x 106H mm [7.95”L x 4.85”W x 4.17”H] Weight 1.94 kg [4.28 lb] Operating Temp... -
Page 7: Installation
4. INSTALLATION Figure 1. IQ Power Static Bar Installation Figure 2. IQ Power Static Bar Bracket IQ Power BPS 5201249 Rev. D... - Page 8 Figure 3. IQ Power High Voltage Connector Figure 4. IQ Power Connections (Bar and BPS Power Supply) NOTE – DO NOT USE standard Ethernet cables with IQ Power systems. Avoid permanent equipment damage by using only Simco-Ion modular cables. (Refer to Section 9, Parts and Accessories). IQ Power BPS 5201249 Rev.
- Page 9 Figure 5. IQ Power Crossover Modular Cable Figure 6. IQ Power Connections (BPS Power Supply to Control Station 1 thru 10) IQ Power BPS 5201249 Rev. D...
- Page 10 Figure 7. IQ Power Connections (BPS Power Supply and Sensor Bar) IQ Power BPS 5201249 Rev. D...
- Page 11 Description Description Remote on/off optocoupler (-) No connection Remote on/off optocoupler (+) No connection No connection Clean Bar Relay (common)* Power Relay (common)* Clean Bar Relay (norm close)* Power Relay (normal closed)* Clean Bar Relay (norm open)* Power Relay (normally open)* Fault Relay (common) Fault Relay (normally closed)* Power in (ground)**...
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Page 12: Initial Considerations
Figure 9. Jumper Position at J3 for Remote Control Operation Initial Considerations Installation starts with mounting of the static neutralizing bar. Static bars are typically installed just ahead of where problems due to static are occurring. The power supply is installed in a convenient location within reach of the static bar high voltage cable (standard length 3m [10 ft]) and visible to the machine operator. - Page 13 A. Determine location for mounting the static bar. The static bar will typically be located just ahead of where problems due to static are occurring. A static audit by a Simco-Ion representative can determine the best location for the static bar. B.
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Page 14: Mounting The Power Supply
G. Install (2) set screws into the holes in the side of the mounting bracket using the provided hex key wrench. The set screws engage the “T” on the base of the bar securing it in place. See Static Bar Installation and Static Bar Bracket diagrams. Mounting the Power Supply A. - Page 15 C. Connect AC Adapter (if used, AC adapter is not required if the BPS is connected to a Control Station). Make sure “POWER” switch on power supply is in the “OFF” (0) position. Route low voltage wire clear of moving machine parts and protect it from abrasion.
- Page 16 IQ Power BPS power supplies may also be manually re-addressed or reset to the default address of “1”. See Power Supply Number (Address / Device Number) section. E. Connect user supplied power (if used). In cases where the user does not want to use the AC adapter but wants to supply 24 VDC power to the IQ Power system, user supplied 24 VDC power may be applied two ways.
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Page 17: Power Supply Number (Address / Device Number)
There is a ribbon cable connecting the face label on the cover to the main circuit board. Use care not to disconnect this cable. If the cable becomes disconnected, lift the latches on the sides of the ribbon cable connector, insert the ribbon cable fully into the connector and press the latches back down. - Page 18 When the IQ Power BPS is first turned on it will illuminate all LED indicators as a self-test. Then it will briefly display the IQ Power address in steadily lit indicators using the OUTPUT bar graph LEDs. See the following table for interpreting the address number.
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Page 19: Set Up (With Iq Power Control Station)
To reset the power supply address (to “1”) press and hold the Calibrate button while turning the unit on. Continue holding down the Calibrate button while the Output indicators “count-up” and when the COMM light starts flashing, release the Calibrate button. When just the Speed and Distance LED flicker, the power supply address number has been reset to ”1”... - Page 20 voltage imbalance on the web, or material to be neutralized, then transmits this information to the static neutralizing power supply. The power supply makes incremental changes to the balance setting until downstream charges are minimized. • Manual - Allows manual control of the ion balance. Manual mode includes voltage regulation and current monitoring found in the standard mode, plus manual control of the ion balance ratio.
- Page 21 Web Voltage Sensor 1,2,3…: The voltage level reported by a given sensor module. Device Version: The firmware revision in the device. Device Locater Utility: Causes the indicator lights on the device to flicker for a brief time to aid in verifying location of a given device. Alarm Test Utility: Causes an alarm output to aid in checking/troubleshooting alarm sensing connections.
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Page 22: Operation
5. OPERATION NOTE – Before switching on power supply; ensure units are properly grounded and static bar & sensor bar are properly installed. Power Supply Indicators Power: Lights (green) to indicate power is on and the IQ Power system is ready to operate. -
Page 23: System Start-Up
System Start-up A. Apply line voltage to the AC adapter or switch on the Control Station. B. Move the power supply “Power” switch to the “On” (1) position (not necessary if using Control Station). C. The power supply indicators will briefly self-test during which all will light. D. -
Page 24: System Operation (With Iq Power Control Station)
C. Unanticipated changes in the system indicators include activation of the Fault indicator. This would indicate faulty condition of static bar, power supply or high voltage connections. See Troubleshooting section. System Operation (with IQ Power Control Station) The operation of the IQ Power BPS Power Supply can be controlled through the IQ Power Control Station. -
Page 25: Maintenance
6. MAINTENANCE NOTE – Only qualified service personnel are to perform maintenance tasks. CAUTION – Electrical Shock Hazard Turn off power supply before cleaning bar or performing any maintenance on the system. CAUTION – Fire Hazard Do not turn on power supply with any trace of alcohol or mineral spirits on the equipment. -
Page 26: Calibration
Calibration NOTE – Calibration should be performed when the system is first installed and may be performed after the static bar has been cleaned and the system verified as operating correctly. If the system is new, perform an initial calibration. The initial calibration sets the relative nominal ion output for the system. -
Page 27: Troubleshooting
7. TROUBLESHOOTING NOTE – Only qualified service personnel are to perform troubleshooting tasks. CAUTION – Electrical Shock Hazard Do not troubleshoot high voltage components with power supply energized. Disconnect input power or switch power off before troubleshooting. PROBLEM CAUSE SOLUTION Process material fouling static Remove process material from bar ion emitters... - Page 28 No static bar connected Install static bar and connect to power supply Static bar high voltage connector Turn off power, reconnect static Bar ON indicator NOT is not connected bar and secure plug with captive illuminated screws Static bar high voltage connector Replace static bar high voltage missing bar type sense pin connector plug...
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Page 29: Parts And Accessories
8. PARTS AND ACCESSORIES Part Description Part Number BPS Power Supply (no AC adapter) 4011725 (With AC adapter, 100/120 VAC Jpn. / N. Amer. Cord) 4011726 (With AC adapter, 230 VAC N. Amer. Cord) 4011727 (With AC adapter, 230 VAC European Cord) 4012041 (With AC adapter, 230 VAC UK Cord) 4012042... -
Page 30: Warranty And Service
9. WARRANTY AND SERVICE This product has been carefully tested at the factory and is warranted to be free from any defects in materials or workmanship. Simco-Ion will, under this warranty, repair or replace any equipment that proves, upon our examination, to have become defective within one year from the date of purchase. - Page 31 (This page intentionally left blank.) IQ Power BPS 5201249 Rev. D...
- Page 32 Simco-Ion 2257 North Penn Road Hatfield, PA 19440 (215) 822-6401 (800) 203-3419 www.simco-ion.com customerservice@simco-ion.com © 2019 Simco-Ion. Printed in the U.S.A. IQ Power BPS 5201249 Rev. D...
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