ITW SIMCO ION EasION IQ 4.0 User Manual

Anti-static bar

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User manual (111 pages)

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Simco (Nederland) B.V.

Aalsvoort 74

7241MB LOCHEM

Phone +31 573 288 333

cs@simco-ion.nl

Internet https://simco-ion.nl

User's Manual

Anti-static bar

EasION IQ 4.0 / EasION-A IQ 4.0

EasION IQ 4.1 / EasION-A IQ 4.1

simco.nl/154600

simco.nl/153203

EasION_IQ4_UM_9752154602_GB_V1_0

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Page 1 Simco (Nederland) B.V. Aalsvoort 74 7241MB LOCHEM Phone +31 573 288 333 Email cs@simco-ion.nl Internet https://simco-ion.nl User's Manual Anti-static bar EasION IQ 4.0 / EasION-A IQ 4.0 EasION IQ 4.1 / EasION-A IQ 4.1 simco.nl/154600 simco.nl/153203 EasION_IQ4_UM_9752154602_GB_V1_0...
Page 2: Table Of Contents
EasION_IQ4_UM_9752154602_GB_V1_0 Explanation of symbols Preface Introduction Device applications Device description Available device versions Names and functions of the device parts Description and operation Checking package contents Two types of operation IQ features Safety Technical specifications Dimensions Installation precautions Checks Installation precautions Mechanical installation Mounting the EasION 4 Mounting bracket (Bracket Bars)
Page 3 EasION_IQ4_UM_9752154602_GB_V1_0 Repairs Return Merchandise Authorisation Disposal Store Disposal Spare parts Closing TABLE OF CONTENTS...
Page 4: Explanation Of Symbols
EasION_IQ4_UM_9752154602_GB_V1_0 Explanation of symbols The following symbols may appear in this manual or on the product WARNING Indicates special information to prevent injury or significant damage to the product or the environment DANGER Indicates information for preventing electric shocks SHARP EDGES Indicates information for preventing injury by sharp edges NOTE Important information for making the most efficient use of the product and for preventing damage to the product or the environment HINT Advice about the use of the product...
Page 5: Preface
EasION_IQ4_UM_9752154602_GB_V1_0 Preface This manual is intended for the installation and use of the anti-static bars type EasION IQ 4.0, EasION IQ 4.1, EasION-A IQ 4.0, EasION-A IQ 4.1,and EasION IQ 4.1 + Air Knife. This manual must always be accessible to the operating personnel. Read this manual completely before installing and commissioning this product.
Page 6: Introduction
EasION_IQ4_UM_9752154602_GB_V1_0 Introduction Device applications The EasION 4 anti-static bar is intended to neutralise electrostatically charged surfaces in production processes. The device works independently and displays its operating status via the device status LED and via the feedback signal inside the device connector. In chapter Functional check you can read which statuses the device has.
Page 7: Available Device Versions
EasION_IQ4_UM_9752154602_GB_V1_0 Available device versions The EasION 4 has the following device versions: 1532 03 xxxx EasION IQ 4.0 1532 04 xxxx EasION R IQ 4.0 1555 00 xxxx EasION-A IQ 4.0 1546 00 xxxx EasION IQ 4.1 1546 01 xxxx EasION C IQ 4.1 1546 02 xxxx EasION R IQ 4.1 1549 00 xxxx EasION IQ 4.1 + Air Knife (details see Air Knife user manual) 1552 00 xxxx EasION-A IQ 4.1...
Page 8: Names And Functions Of The Device Parts
EasION_IQ4_UM_9752154602_GB_V1_0 Names and functions of the device parts Figure: EasION 4 types INTRODUCTION...
Page 9: Description And Operation
EasION_IQ4_UM_9752154602_GB_V1_0 Description and operation Checking package contents Device Mounting brackets Hex screw driver 2 mm plastic Warranty card Memory card with User Manual (Credit card format) Two types of operation The EasION 4 can operate stand-alone or within a Simco-ION IQ platform; A.
Page 10 EasION_IQ4_UM_9752154602_GB_V1_0 The device can be operated in the following conditions: IQ: operate within the Simco-ION IQ Platform NON-IQ: Manual operation - Stand-alone IQ OPERATION IQ CERTIFIED This Simco-ION product is IQ 4.0 certified. The product can be used within an IQ 4 platform using a Smart SLC 4.0 or Manager IQ 4.0. The IQ 4 platform is intended to connect Simco-ION devices in order to control all devices from one central location.
Page 11: Iq Features
EasION_IQ4_UM_9752154602_GB_V1_0 IQ features IQ 4.0 compatible devices have additional functionalities when combined with a Smart SLC 4.0 or Manager IQ 4.0 system. The devices provide the following added value (depending on device type): central status control and control of the IQ device read out parameters change parameters calibration of efficiency indication...
Page 12: Safety
EasION_IQ4_UM_9752154602_GB_V1_0 Safety The following safety guidelines must be observed in order to avoid injuries and damage to objects or the product. WARNING A qualified electrician must carry out electrical installation and repairs in accordance with national and local regulations. The product must not be used in a fire or explosion-hazardous environment. The device is intended solely for the electrostatic discharging of non-conductive materials.
Page 13 EasION_IQ4_UM_9752154602_GB_V1_0 NOTE When the device is connected to a DIN rail power supply or an external power supply: For personal protection and to ensure proper functioning, the yellow/green or grey and blue wires must be both connected to earth. In the Simco-ION desktop power supply and in the IQ 4 platform these connections are already established.
Page 14: Technical Specifications
EasION_IQ4_UM_9752154602_GB_V1_0 Technical specifications IQ OPERATION Electrical data Smart SLC IQ 4.0 (IQ 4 platform) Addition SLC IQ 4.0 (IQ 4 platform) Input type Manager IQ 4.0 (IQ 4 platform) Extension IQ 4.0 (IQ 4 platform) Current consumption Max. 1,0 A DC Max. cable length 30 m x 0,34 mm Default: M12 connector, male, 5 pins Connection...
Page 15 EasION_IQ4_UM_9752154602_GB_V1_0 MANUAL OPERATION Required power supply Supply voltage 21 – 27 V DC Current consumption Max. 1,0 A DC Simco-ION Desktop Power supply: Connection M12 connector, Female, 5-pins or wired to any other power supply Input Remote on/off 10 – 30 V (Ri >10k), 25 mA Output Output voltage emitters Max.
Page 16: Ambient Conditions
EasION_IQ4_UM_9752154602_GB_V1_0 Power and cabling, operate stand-alone Input 24V DC ±2% 24V DC ±5% 24V DC ±10% Standard Simco-ION 3,125 Ω : 62 m 2,25 Ω : 45 m 0,75 Ω : 15 m 5 x 0,34 mm Max. cable length 62 m 45 m 15 m Simco-ION Simco-ION Din-rail M12 Male-Female cable Desktop Power Power Supply supply...
Page 17 EasION_IQ4_UM_9752154602_GB_V1_0 Air data Compressed air input Air connection ø8 mm, suitable for Quick disconnect (QS8) Air pressure Max. 7 bar (100 PSI) Pressure vs Flow See figure Air consumption EasION IQ 4.x NOTE The compressed air must be clean and free of moisture and oil Figure: Air consumption EasION IQ 4.x The graph shows the air consumption of four effective lengths.
Page 18: Dimensions
EasION_IQ4_UM_9752154602_GB_V1_0 Dimensions Figure: Dimensions EasION IQ 4.x Figure: Dimensions EasION-A IQ 4.x DIMENSIONS...
Page 19: Installation Precautions
EasION_IQ4_UM_9752154602_GB_V1_0 Installation precautions Checks Check that the equipment is undamaged and that you have received the correct version. Check whether the necessary accessories are included. Check whether the details of the packing slip correspond to the details of the product received. NOTE ...
Page 20 EasION_IQ4_UM_9752154602_GB_V1_0 Figure: Free area around the bar INSTALLATION PRECAUTIONS...
Page 21: Mechanical Installation
EasION_IQ4_UM_9752154602_GB_V1_0 Mechanical installation Mounting the EasION 4 Table: Number of brackets BAR EFFECTIVE QUANTITY LENGTH 300 - 840 900 - 1680 1740 - 2460 2520 - 3240 3300 - 4080 4140 - 4920 Mounting bracket (Bracket Bars) Figure: Mounting bracket dimensions MECHANICAL INSTALLATION...
Page 22 EasION_IQ4_UM_9752154602_GB_V1_0 Figure: Mounting bracket MECHANICAL INSTALLATION...
Page 23 EasION_IQ4_UM_9752154602_GB_V1_0 DESCRIPTION MOUNTING SCREW TYPE Slide bracket wide M5 cylinder head Slide bracket small M5 hexagon head (DIN 933) Fixed bracket M5 hexagon head (DIN 933) Figure: Mounting bracket mounting options NOTE When performing mounting options B or C, only use M5 bolts with hexagon head (8 mm key) Mounting options A and B (slide bracket wide and small) See figure mounting bracket.
Page 24 EasION_IQ4_UM_9752154602_GB_V1_0 Lock the anti-static bar in the bracket base parts by screwing the two bracket locking screws hand-tight into the brackets. Mounting option C (fixed bracket) See figure mounting bracket. Place suitable M5 bolts in the bracket device part. Slide the bracket device parts onto the device. Place the device with the bolts on the desired place and fix the bracket device parts with suitable M5 nuts.
Page 25 EasION_IQ4_UM_9752154602_GB_V1_0 Mounting the EasION-A IQ 4.x NOTE The compressed air hose(s) must be fixed to the machine frame, to prevent forces to the air connection of the EasION-A IQ 4.x air pipe Figure: Mounting example EasION-A IQ 4.x MECHANICAL INSTALLATION...
Page 26: Electrical Connection
EasION_IQ4_UM_9752154602_GB_V1_0 Electrical connection Connecting the EasION IQ 4.x NOTE Always use a device connector suitable for the device type DESCRIPTION DEVICE TYPE EasION(-A) IQ 4.x A, B M12 Connector EasION-R IQ 4.x EasION(-A) IQ 4.x C, D M12 screwable Connector EasION-R IQ 4.x E, F M8 Connector EasION-C IQ 4.1...
Page 27 EasION_IQ4_UM_9752154602_GB_V1_0 Supported IQ 4 platform device Table: Device support Manual Connection (power) IQ operation Operation (Non-IQ) Smart SLC IQ 4.0 EasION IQ 4.1 Addition SLC IQ 4.0 EasION IQ 4.1 Manager IQ 4.0 EasION IQ 4.1 Extension IQ 4.0 EasION IQ 4.1 EasION IQ 4.0 Manager IQ Easy 2.0 EasION IQ 4.1 EasION IQ 4.0 Extension IQ Easy 2.0...
Page 28 EasION_IQ4_UM_9752154602_GB_V1_0 Figure: Wiring Smart SLC IQ 4.0 platform to the device (M12) Figure: Wiring Smart SLC IQ 4.0 platform to the device (EasION C IQ 4.x) Manager IQ 4.0 or Extension IQ 4.0 Select a free device port on the Manager IQ 4.0 system and connect the M12 female connector.
Page 29 EasION_IQ4_UM_9752154602_GB_V1_0 Figure:Wiring Manager IQ 4.0 platform to the device (M8) ELECTRICAL CONNECTION...
Page 30 EasION_IQ4_UM_9752154602_GB_V1_0 MANUAL OPERATION NOTE When the device is connected to a DIN rail power supply or an external power supply: For personal protection and to ensure proper functioning, the yellow/green or grey and blue wires must be both connected to earth. In the Simco-ION desktop power supply and in the IQ 4 platform these connections are already established.
Page 31 EasION_IQ4_UM_9752154602_GB_V1_0 Table: M12 connection functions Configuration of the male M12 connector Pin 1 = 24 V DC supply voltage Pin 2 = Remote on input Pin 3 = Ground (0 V) Pin 4 = Operation OK output Pin 5 = Functional ground Connecting power supply Connect pin 1 of the M12 connector to the positive output terminal of the 24 V DC power supply via the brown wire of the M12 cable.
Page 32 EasION_IQ4_UM_9752154602_GB_V1_0 Connecting the remote-on input Option 1, continuous use NOTE It may take several seconds after powering up before the device is functioning. See chapter Technical specifications Connect pin 2 (white wire) to Pin 1 (brown wire, 24 V DC); the device will be continuous on. Option 2, using an external contact Connect pin 2 (white wire) via a contact (relay, switch, etc.) to pin 1 (brown wire, 24 V DC)
Page 33: Commissioning
EasION_IQ4_UM_9752154602_GB_V1_0 Commissioning IQ OPERATION If the device is connected to a Smart SLC IQ 4.0/Manager IQ 4.0 system, it will have IQ functionality IQ start up procedure NOTE When the connection cable connects the device and the IQ 4 platform platform, communication will be established automatically, indicated by flashing status LED.
Page 34 EasION_IQ4_UM_9752154602_GB_V1_0 Manual switch off procedure Switch off the power supply of the device. HINT If the device must be repeatedly switched on and off, it is advisable to use the "remote on" pin of the device connector. This makes the device switch on much faster.
Page 35: Functional Check
EasION_IQ4_UM_9752154602_GB_V1_0 Functional check IQ OPERATION Functional check via the device status LED Table: Status LED indications, IQ operation High LED indication Conduct Status Voltage Flashing 50 ms Green Initialising on/50 ms off for 3 seconds Green Flashing 500 ms Standby Green In operation Orange Clean Bar Indication (CBI) Warning: high voltage overload flashing 100 ms Alarm: no IQ communication On/Off*...
Page 36: Causes Of Overloading
EasION_IQ4_UM_9752154602_GB_V1_0 MANUAL OPERATION Functional check via the device status LED Table: Status LED indications, stand-alone operation High Signal Conduct Status indication Voltage operation OK Flashing 50 ms on/50 ms off for 3 seconds Green Initialising Flashing 100 ms on/100 ms off for 3 seconds Green Flashing 500 ms Standby Green In operation...
Page 37: Maintenance
EasION_IQ4_UM_9752154602_GB_V1_0 Maintenance General maintenance rules Keep the device clean and dry. Switch off the device before cleaning. Clean the device regularly to improve the operation. Check the connection cable(s) periodically for damage. Regular cleaning NOTE The cleaning interval time depends on the type and degree of contamination. The higher the degree of environmental contamination, the shorter the cleaning interval must be.
Page 38: Troubleshooting
EasION_IQ4_UM_9752154602_GB_V1_0 Troubleshooting IQ OPERATION Table: Faults when connected to an IQ 4 platform LED signalling Issue Cause Solution Switch on the No supply voltage Smart SLC 4.0 or No high voltage on Manager IQ 4.0 system the emitters Locate the fault and repair Wiring fault the wiring Turn on the bar using the...
Page 39 EasION_IQ4_UM_9752154602_GB_V1_0 MANUAL OPERATION Table: Faults when connected to a 24 V DC power supply LED signalling Issue Cause Solution Switch on the No supply voltage Smart SLC 4.0 or Manager IQ 4.0 system No high voltage on Locate the fault and repair the emitters Wiring fault the wiring...
Page 40: Warranty
EasION_IQ4_UM_9752154602_GB_V1_0 Warranty The Simco-ION warranty conditions are described in and published on the internet. These conditions can be viewed on: https://www.simco-ion.co.uk/wp-content/uploads/Extended-warranty-conditions_GB.pdf Simco-ION Warranty Conditions GB Warranty Period The device has a one-year warranty as standard, which commences on the invoice date. The warranty becomes four years by registering the device on the Simco-ION website.
Page 41: Repairs
EasION_IQ4_UM_9752154602_GB_V1_0 Repairs Review these conditions before submitting equipment for repair (RMA procedure) to Simco-ION. NOTE Only Simco-ION can and may repair this product. In the event of a defect within or outside the warranty, the product can be offered to Simco-ION for repair. Refer to the problem analysis in chapter Troubleshooting, and follow the advice.
Page 42: Disposal
EasION_IQ4_UM_9752154602_GB_V1_0 Disposal Store Always store the Simco-ION products in a dry and cool place. Disposal When disposing of the product, follow the local environmental regulations. Do not dispose the product with regular waste at the end of its life, but offer it at an official point.
Page 43: Spare Parts
EasION_IQ4_UM_9752154602_GB_V1_0 Spare parts General Spare parts Table: General spare parts Part number Product image Description Comment 4532000100 Mounting Bracket Bars Device-cable M12 female 7519020365 straight 5 m Device-cable M12 female 7519020366 straight 10 m Device-cable M12 female right 7519020375 angled 5 m Device-cable M12 female right 7519020376 angled 10 m Power supply 100-240 V/24 V...
Page 44 EasION_IQ4_UM_9752154602_GB_V1_0 Part number Product image Description Comment Bracket w. steel thread M6x35 7524000157 stainless steel SPARE PARTS...
Page 45: Closing
EasION_IQ4_UM_9752154602_GB_V1_0 Closing Simco (Nederland) B.V. Aalsvoort 74 7241MB LOCHEM Phone +31 573 288 333 Email cs@simco-ion.nl Internet https://simco-ion.nl Trade register Apeldoorn No. 08046136 2024 © Copyright Simco (Nederland) B.V.. CLOSING...

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