Norac UC5 Installation Manual

Norac UC5 Installation Manual

Spray height controller for hagie
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Hagie
(STS 2008+ 14/16 120')
Installation Manual
HG04

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Summary of Contents for Norac UC5

  • Page 1 Hagie (STS 2008+ 14/16 120’) Installation Manual HG04...
  • Page 2 Reorder P/N: UC5-BC-HG04-INST Rev H (Hagie STS 2008+ 14/16 120’) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Pre-Install Checklist ....................8     Ultrasonic Sensor Installation .................. 9     Hydraulic Installation ....................14  ...
  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.
  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...
  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: HG04 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: HG04 Hydraulic Plumbing Parts...
  • Page 9 CABLE UC5 NETWORK 18 AWG 10M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43230-07 CABLE UC5 VALVE 2PIN DT TO 2PIN DT (L = 72") 43260-07 CABLE UC5 INTERFACE CAN BUS 3 PIN DT J1939 43764-01 UC5 NETWORK ADAPTER CAN LINES ONLY...
  • Page 10 P - PIPE Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 11: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.
  • Page 12: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions below. Figure 5: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 13 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 14 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 15 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 16 Main Lift Sensor Installation Figure 9: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.
  • Page 17: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 18 The figure below shows a top view of the linear roll cylinder. Notice how the bottom target (red) is not aligned with the sensor mount and spring target. The figure to the side is a side view of the assembled linear roll cylinder. Figure 12 - Linear Roll Cylinder Sensor and Target Alignment 6.
  • Page 19 All other Revisions Figure 13: Linear Roll Cylinder Mounting 8. Install a sensor into the sensor mounting bracket at the top of the linear roll cylinder. Figure 14: Linear Roll Cylinder Fully Installed...
  • Page 20 4. Mount the NORAC valve block to the sprayer valve mounting bracket. 5. Follow Figure 3 for the remainder of the plumbing. 6. When plumbing the system, the “B” lines of the NORAC valve block must be connected to the Hagie “raise” lines.
  • Page 21: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.
  • Page 22 Virtual Input Module 1. Open the drop down door located directly beneath the sprayer cab (Figure 17). Figure 17: Drop Down Access Panel Beneath the Cab 2. Locate the CANbus interface cable as shown in Figure 18. This connector should be marked with DL-3.
  • Page 23 3. Disconnect the CANbus interface connectors and insert the NORAC CANbus interface cable (C20) between the two connectors. 4. Connect the 6 pin connector on cable C20 to the control module with the highest serial number. This connection must go into the end of the control module with only one connector.
  • Page 24 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Normal Function Number Right Up Right Down...
  • Page 25 Figure 21: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the chassis roll sensor. Route cable C02 from the other CANbus connector to the 8-way coupler. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 26 Tank Port Station Pressure Port Ports Right Tilt Ports Sense Port Left Tilt Ports Figure 22: Valve Module - Valve Coil Connections...
  • Page 27: Connecting The Sensors To The Canbus

    4. Connect cable C05 to the remaining connector on the 3-way coupler and route along the boom to the outer wing sensors. Figure 23: UC5 Module Locations and Cable Connections 5. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.
  • Page 28: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...
  • Page 29: Cable Drawings

    Cable Drawings 11.1 ITEM C01: 43220-10 - CABLE UC5 NETWORK 14 AWG 10M 11.2 ITEM C02: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M...
  • Page 30 11.3 ITEM C04: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M 11.4 ITEM C06: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M...
  • Page 31 11.5 ITEM C10: 43230-04 – CABLE UC5 VALVE 2PIN DT TO 2PIN 11.6 ITEM C11: 43230-07 – CABLE UC5 VALVE 2PIN DT (L=72”)
  • Page 32 11.7 ITEM C20: 43260-07 – CABLE UC5 INTERFACE CAN BUS 3 PIN DT J1939...
  • Page 33 11.8 ITEM C21: 43764-01 – UC5 NETWORK ADAPTER CAN LINES 11.9 ITEM C30: 43250-06 – CABLE UC5 BATTERY PIGTAIL FUSED...
  • Page 34 11.10 ITEM E21: 43250-10 – UC5 NETWORK POWER JUMPER...
  • Page 35 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...

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