Oil Burner Operation - ENERGY KINETICS System 2000 Frontier Instructions Manual

OIL BURNER OPERATION

NOTICE: For reliable operation, set Air-Fuel mixture conservatively based on installation conditions.
CO /O and draft readings should be taken through 1/4" test port in front jacket opening just to right of burner (see
2 2
FIG. 6). Sample tube must extend at least eight (8) inches into front cover to obtain accurate readings. Smoke
test and stack temperature should be taken at flue outlet. A test port is provided for the flue box (see FIG. 6) to
measure draft loss and smoke.
NOTICE: For accurate efficiency calculations, measure flue gas temperature in flue pipe. Flue box and over fire
temperatures may be higher than flue gas temperature measured in the flue pipe.
Installation Conditions
Normal Conditions
Active Area (Washer, Dryer, Shop)
Outside Oil Tank
Note 1:
Note 2:
AFTER 15 MINUTES RUNNING, CHECK AND RECORD:
1. DRAFT AT OVER FIRE/CHIMNEY ....................................-0.02"w.c. Minimum
2. DRAFT AT OVER FIRE/POWER VENT.................................-0.10" to –0.12" w.c.
3. CO
4. STACK TEMPERATURE .................................................350
5. SMOKE TEST
Draft over fire with a chimney should be -0.02" w.c. Minimum.
If not, recheck chimney, chimney base and flue pipe for blockage or clean out door openings.
Draft over fire with a power vent (sidewall vent) should be -0.10" to -0.12" w.c.
If not, adjust power vent damper, check power vent fan is turning, or vent blockage.
DANGER:
1. Verify proper operation of high limit aquastat:
a. With a Digital Manager:
i. Remove all heat and hot water calls (No input lights on left side of manager).
ii. Turn System switch off, then remove red sensor lead from the left side quick connect.
iii. Restore power. The 100
start shortly, in less than a minute.
iv. At approximately 205
v. Turn off power and reconnect the red sensor lead.
DANGER:
2. Verify proper operation of boiler pressure relief valve by following instructions on pressure relief
valve, which calls for a 'try lever test'. Make sure discharge pipe is properly placed to safely contain discharge
and open relief valve using the try lever.
3. NOTICE: Check that each thermostat operates proper zone.
4. NOTICE: Bypass valve must be adjusted to raise return water temperature to approximately 120
up after any zone valve opens. This prevents condensation from occurring in boiler passages. The digital
manager provides condensing protection by closing the zone valves when the return drops below 120
F when Option switch #1 is on). The following adjustments will help minimize zone cycling.
a. On copper baseboard systems, valve normally should be ½ open.
b. On large water volume systems or high heat load systems, where the return temperature from the system
o
is below 120
still below 120
B1-11
For combinations of above, use lowest CO
When Air Box is used, CO
/O .........................................................................See table above
2 2
..............................................................Verify 0 smoke at breech
o
light will flash on the manager's temperature display, and the burner should
o o
F to 215 F, the high limit aquastat should shut off burner.
F, open bypass completely and throttle zone returns to increase bypass flow. If returns are
o
F, set option switch 1 to on.
CO Setting
2
11%
10 ½%
10%
level or highest O
2
must be checked with air box cover in place.
2
O Setting
2
6.5%
6.8%
7.1%
level.
2
o o
to 450 F
o
F. on start
o
F (130
o