ENERGY KINETICS System 2000 Frontier Instructions Manual page 16

WARNING:
The single wall plate heat exchanger complies with 1990 N.S.P.C. provided that both of the following are
true:
A) The boiler water (including additives) is practically non-toxic, having a toxicity rating or class of 1 as
listed in Clinical Toxicology of Commercial Products, 5
B) The pressure of the boiler water is limited to a max of 30 psig by an approved safety or relief valve.
Line Voltage Wiring Diagram
Figure 7A
Relay Board located inside the System Junction Box
Low Voltage Wiring
WARNING: Make All Connections with Power Off at Main
Circuit Box
A typical low voltage wiring diagram for the Digital Energy
Figure 4A page B1-8.
Manager is shown in
Digital Energy Manager Option Switch Settings
Switches are located on bottom of
Digital Energy Manager
STANDARD MANAGER DIP SWITCHES
1 2 3 4 5 6 7
ALARM LEADS
COMMON
NORM. OPEN
NORM. CLOSED
Option
Description
Switch
Hot Water
10
Priority
For a typical oil fired boiler with a sound chimney, supplying domestic hot water and properly sized heat zones, all
option switch settings will be "OFF". Switch 10 is usually off, but when turned on the Manager will close heat
zones 1 through 4 during a hot water call for up to 25 minutes.
Hydronic Control Settings
Control
HOT WATER TANK THERMOSTAT
(Located on domestic storage tank)
Prepare for Start Up
DANGER
: MAKE CERTAIN THE FOLLOWING REQUIREMENTS HAVE BEEN SATISFIED BEFORE START
UP:
1. The boiler and piping are completely filled with water.
2. Re-check wiring to ensure that it is correct and in accordance with appropriate wiring diagrams and codes.
3. Adjust bypass valve on boiler side to heat exchanger ½ way open.
4. Adjust valve in domestic hot water circuit under the Smart Pump approximately ¾ of the way open.
Start Up Procedure
1. As Unit reaches temperature, Digital Manager "Heating" light will signal heat distribution to zone(s) calling
for heat. (On first start up, this will usually be the hot water storage tank zone.)
2. Once boiler water temperature reaches 160
tank. With hot water flowing fully from a domestic faucet, adjust valve under domestic circulator pump so water
temperature going into tank is approximately 140
flowing fully from a household hot water tap to accurately adjust flow and temperature entering tank.
EXPANDED MANAGER DIP SWITCHES
8 9 1 0 1 2 3 4 5 6 7 8 9
ZONE: 5 6 7 8 9 10 11 12 13 4
NOTE: "ON" is DOWN position
ON = DOWN
ON = Priority
o
– 180
o
F. (Hand can be held on pipe just briefly.) Water must be
th
Edition
WHITE
1 0 Figure 7A
1
Function
Normal Setting
o
120 Normal
(To suit individual installation)
o
F., adjust hot water temperature flowing to storage
1
24
24V
2
IND HW VAC CIRC
0
V
N
E
U
T
R
A
L
IND HW BURNER
CIRC
MAIN CIRC
HW
MAIN 120V
GND PWR XFMR IND BURN
CIRC
CIRC
BLACK
Domestic Hot
Water Circ
OFF = UP
OFF = No Priority
B1-16