Hydronic Control Settings - ENERGY KINETICS System 2000 Frontier Instructions Manual

10 & 15 ZONE MANAGER INSTALLATION INSTRUCTIONS
1. Remove cover from junction box.
Use a free knockout on the top of the junction box to mount a second or third transformer, wire black lead to "XFMR"
and white lead to "NEUTRAL" on relay board in box. (Use sections marked "120 VOLTS" only.) A second junction box
is not needed for the expanded Digital Manager. Wire additional transformer(s) in parallel with first transformer. To wire
in parallel, wire terminal "A" on one transformer to "A" on the other. Repeat with other low voltage terminal "B".
24VAC output from all transformers BEFORE reconnecting the Manager.
2. Mount long panel on top of box cover with long screws provided in lower 4 holes with spacers down.
3. Mount expanded Digital Manager to cover plate over 4 long screws and 2 wide bolts (top 2 holes).
4. Wire the bottom half of expanded manager as 5 zone Digital Manager. For top half, attach one thermostat lead to a
zone and the other to A1 on lower half of manager. Attach one lead from zone valve or relay to corresponding zone
output and the other lead to 24VAC on lower half.
5. Option switches control energy recovery for extra zone outputs (see Location of Switches: Figure. 4B)
NOTICE: When operating without an expanded manager, use a service card for the bottom half and jumper upper
zones from T to Z
(x) (x).
SECURITY SYSTEM INTERFACE WIRING
The System Manager features a monitor interface system, which allows the Manager to alert a home security system or
other signal light or device when a problem is detected. A three-terminal connector is supplied with each Manager. The
wiring detail is shown in Figure 5. NOTICE: Home security systems may require an "abort delay" of one second to
avoid a transient signal on Manager power-up. If an abort delay is not available, use Energy Kinetics System Monitor
(provided separately part # 10-0168). Alarm contacts are "dry" (no voltage is provided). Flashing Light indicates that
the Digital Manager has detected a problem.
Figure 5

HYDRONIC CONTROL SETTINGS

Configuration
Frontier Boiler
Frontier Boiler
w/Commercial
Kit
Domestic Hot
Water Tank
SYSTEM MONITOR
(COVER REMOVED)
24 VAC
ALARM CONN. 4
FROM
MANAGER
Control Model No.
Honeywell Model L4006A2215
Auto Reset
High Limit White Rodgers Model 11D18-018
Aquastat Energy Kinetics PN: 10-0415
Auto Reset
White Rodgers Model 1145-42
High Limit
Energy Kinetics PN: 10-0413
Aquastat
Manual Reset Honeywell Model L4006E1117
High Limit Energy Kinetics PN: 10-0415-M
Tank Aquastat
Energy Kinetics PN: 10-0414
(On Tank)
DIGITAL MANAGER
THW
T1
T2
T3
A1
A2
B
S
COM 1
N/O 2 R
N/C 3
T4
A1 5
N/C N/O C
THERMOSTAT HEATING
HOT WATER
Z4
1 1
ZHW
2 2 Z1
3 3 Z2
Z3
4 4
24VAC
CHIMNEYLESS INDUCER
ONLY
IND
BURNER
B1
CIRCULATOR
Lebanon, New Jersey
B2
POWER
CIRC
190
170
CAUTION
160
150
24 VAC CONNECTION ONLY.
140
READ INSTRUCTIONS BEFORE
130
MAKING ANY CONNECTIONS
120
100
MONITOR
MONITOR CONNECTOR
Normal Setting
o
220 F Maximum
o
10 Differential: 215
*
F.
o
215 F
o
10 Differential: 215
F.
o
220 F
o
120 F Normal
(To suit individual
installation)
*
Factory Setting
Verify
o o
/205
o o
/205
B1-10