ENERGY KINETICS Ascent Combi Owners And Installation Manual

ENERGY KINETICS Ascent Combi Owners And Installation Manual

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For Polypropylene Venting
MH27877
ANSI Z21.13-2014
Low-Press Boiler
INSTALLER:
HOMEOWNER/USER: READ AND SAVE THIS INSTRUCTION MANUAL AND ACCESSORY INSTRUCTIONS FOR
Ascent Combi and Ascent Plus Combi Gas – January 2024
Ascent™ Combi and
Ascent™ Plus Combi
Model EK1T & EK1T+ Gas Fired
OWNER AND INSTALLATION MANUAL
Energy Kinetics, Inc.
51 Molasses Hill Road
Lebanon, NJ 08833
www.energykinetics.com
HANG THIS INSTRUCTION MANUAL AND ACCESSORY INSTRUCTIONS VISIBLY NEXT
TO THE BOILER USING THE SUPPLIED POUCH.
FUTURE REFERENCE.
Boilers
Manufactured By:
(908) 735-2066
For Conventional Venting
National Board
Listed
ASME certified by EKI.
Certificate plate is under
the jacket on the steel
vessel.

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Summary of Contents for ENERGY KINETICS Ascent Combi

  • Page 1 INSTALLER: HANG THIS INSTRUCTION MANUAL AND ACCESSORY INSTRUCTIONS VISIBLY NEXT TO THE BOILER USING THE SUPPLIED POUCH. HOMEOWNER/USER: READ AND SAVE THIS INSTRUCTION MANUAL AND ACCESSORY INSTRUCTIONS FOR FUTURE REFERENCE. Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 2  Do not touch any electrical switch; do not use any phone in your building.  Immediately call your gas supplier from an outside phone.  Follow the gas supplier’s instructions.  If you cannot reach your gas supplier, call the fire department. Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 3 Monthly watch the operation of your burner/boiler through an operating cycle to verify normal operation. If you notice unusual conditions or equipment behavior, contact your qualified service technician. Follow the instructions on the next page to shut down the burner/boiler while waiting for the technician. Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 4 Set thermostat(s) to their lowest setting. Turn off all electric power to the burner and boiler if service is to be performed. Turn Gas control knob clockwise to OFF. Do not force. Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 5: Table Of Contents

    RECEIVING and UNPACKING ..............................8 LOCATION and CLEARANCE ..............................8 COMBUSTION AIR ................................... 9 CONVENTIONAL CHIMNEY VENTING – EK1T ASCENT COMBI ONLY ................10 L-VENT CHIMNEY – EK1T ASCENT COMBI ONLY ......................11 B-VENT CHIMNEY – EK1T ASCENT COMBI ONLY ......................11 POLYPROPYLENE VENTING –...
  • Page 6: Homeowner/User Note

    If the burner goes into lock out again, contact a qualified service agency for help. ANNUAL MAINTENANCE The Ascent Combi and Ascent Plus Combi boilers require an annual tune-up by a qualified service agency to maintain top efficiency and peak performance and to verify proper performance of all safety devices.
  • Page 7: Record Of Installation

    SCOPE This manual covers the Energy Kinetics Ascent Combi Boiler and Ascent Plus Combi boilers. These boilers are designed and equipped and have been tested to generate hot water in a low pressure closed loop system. The boiler is a major component of a closed loop system that can be used as a heat source for hydronic, radiant, domestic hot water, spa, and/or pool heating systems.
  • Page 8: Ascent And Ascent Plus Combi Boilers

    The Boiler maintains a minimum temperature (in stock configuration, see “advanced settings”) until a heating zone or zone controller (supplied by Energy Kinetics or sourced locally) signals a call for heat, or the domestic water flow switch signals hot water flow in excess of about ½ GPM. The Ascent Hydrostat control receives the call for heat or hot water and turns on the heat and/or hot water/bypass circulators, and turns on the burner if the boiler is not hot enough to satisfy the demand.
  • Page 9: Receiving And Unpacking

    Boiler Flue Outlet 5" Flue Pipe Polypropylene A = L-Vent/ B-Vent 7/8” ” B = Standard Vent C = Polypropylene Vent (Ascent Plus Combi only) Ascent Plus Combi Ascent Combi Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 10: Combustion Air

    NOTICE: The Ascent Combi is manufactured with the BACK of the boiler higher than the front to assist in air removal. A spirit level placed front to back on the lower side of the base near the floor will read level. The stand design compensates and properly pitches the boiler ¼...
  • Page 11: Conventional Chimney Venting - Ek1T Ascent Combi Only

    The metal liner diameter and length should be as recommended by the metal liner manufacturer. Corrugated metal liners should be at least 5”diameter for EK1T Ascent Combi (a 6” diameter chimney liner may be required at 1.25 GPH firing rate). Energy Kinetics has 5” flexible metal chimney connectors available to be used between the boiler flue collar and the chimney.
  • Page 12: L-Vent Chimney - Ek1T Ascent Combi Only

    2. L-Vent to be installed in accordance with the vent manufacturer’s instructions. 3. Ascent Combi and L-Vent must be installed in strict compliance with all State and Local Codes and with the regulations of the authorities having jurisdiction, which may differ from and which take precedence over these instructions or the vent manufacturer’s instructions.
  • Page 13: Gas Burner Settings

    CAUTION: Because the energy converter removes heat from the combustion flue gas so efficiently, low firing rates may not provide high enough flue gas temperature for proper draft in a chimney with the Ascent Combi. The Columns labeled 'Chimney' and 'Sidewall' show the suitability of the firing rate for a particular combination.
  • Page 14: General Assembly

    Assembly of various packaged units is illustrated in figure 2A and 2B as well as throughout this manual. The use of non- Energy Kinetics supplied pump, controls and accessories should follow good practices. The diagrams and locations presented in the manual are recommended.
  • Page 15: Piping

    Supply and return connections are 1”NPT on Ascent boilers. Call Energy Kinetics to obtain piping and wiring instructions for alternate applications, such as hydronic heating, radiant heating, domestic hot water, swimming pool heating, multiple boilers, injection loops, etc. Figures 2C and 2D indicate general system piping arrangement and options. Piping of individual systems may vary from figures.
  • Page 16 Use Energy Kinetics Smart Thread Sealant P/N 10-0620 Figure 2C Zoning with Zone Valves Figure 2D Zoning with Circulators Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 17: Zone Control

    2 Wire Zone Valve 4 Wire Zone Valve (Power Open, Self Closing, (Power Open, Self Closing) MOTOR MOTOR No End Switch) SWITCH Must Use Jumper Using a Taco Zone Valve Control Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 18: Boiler Bypass Circulator

    EXPANSION TANK SIZING: The type and size of expansion tank depends on the total system water volume. The EK1T Ascent Combi and the EK1T+ Ascent Plus Combi contain 3 gallons of water. NOTICE: Sizing must consider cold start and hot operation due to system cold start and rapid heat up. Note: Optional trim package, EK P/N:10-1702 includes a #30 Amtrol expansion tank.
  • Page 19: Boiler Water Treatment

    When a home is winterized by draining all domestic water piping, then the Ascent Combi and Ascent Plus Combi Boilers must be protected. It is not recommended to drain the boiler, because introducing air into the boiler can cause rusting inside the boiler shell and also because the Energy Converter has a spiral water passage that cannot be completely drained of water.
  • Page 20: Line Voltage Wiring Diagrams

    Switch/Junction Box Blocked Vent Puff Switch Field Wired Power 24 V All wiring installations in the United States must comply with the NEC, and any local Carlin Air codes. Prover Valve Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 21 & Blocked Inlet T ransformer Stack Limit 24 V All wiring installations in the e United States Carlin Air Valve Prover must comply with the NEC, and any local codes. Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 22: Wiring And Controls

    POWER SUPPLY: 120 VOLT 60 HZ, 7.5 Amperes The Ascent Combi requires 120 VAC. The supply voltage must be within 108 VAC min / 132 VAC max for reliable operation of the boiler and the Ascent Hydrostat. An easy way to check the supply voltage is to test L1 and L2 on the Ascent Hydrostat control.
  • Page 23: Advanced Settings

    Option 4 (OP4) – Advanced Learning – Better Efficiency, Better Hot Water Convenience - For inconsistent schedules Option 1 (OP1): The EK1T Ascent Combi and EK1T+ Ascent Plus Combi ship in the least efficient domestic hot water mode, Option 1, or OP1. In this mode, the boiler will maintain a minimum temperature (factory set to 145°F with a LL setting of 170º...
  • Page 24: Emergency Wiring

    Remove this jumper to set the proper limit setting. When replacing the temporary Universal Hydrostat with the Energy Kinetics Ascent Hydrostat, follow the wiring instructions found in the Line Voltage Wiring Diagram section of this manual. Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 25 NOTE the Dilution Air Exhaust Fan (Inducer) Switch will not prove if the vent piping is extremely short; consider an additional elbow or snorkel exhaust to provide adequate backpressure to close the fan-prover switch. Dilution Air Exhaust Fan (inducer) housing shown with enclosure cover removed Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 26: Hot Water Diagnostics

    For zone circulators, identify the missing check valve by testing one zone at a time. Shown with optional clean in place valves Bypass drain Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 27 Testing at a sink without an anti-scald valve can help identify this condition. Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 28: Prepare For Start Up

    NOTICE: Check that each thermostat operates proper zone. Test water temperature at all fixtures in the system set mixing valve temperature to the lowest satisfactory temperature for the user. Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 29: Gas Burner Operation

    STACK TEMPERATURE at flue box test port …. 350° to 550 (CONVENTIONAL VENTING ASCENT COMBI) …. to 290 (ASCENT PLUS COMBI WITH DILUTION AIR) CO TEST…..………………………………………………………….. Must be less than 400 ppm air-free Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 30: The Air-Free Method Of Measuring Co

    USE FOR SMOKE AND DRAFT LOSS CALCULATIONS LOSS CALCULATIONS OVER FIRE TEST PORT OVER FIRE TEST PORT USE FOR CHECKING USE FOR CHECKING CO2/O2 & DRAFT CO2/O2 & DRAFT EK1T-Plus EK1T FIGURE 6 Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 31: Annual Tune Up & Inspection

    Note: All burners require up again to check the drawer assembly to “Amulet” retention head the diffuser plate. protector. 2. Check porcelain condition. 3. Check and clean flame sense rod. Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 32 Scale Stopper (EK P/N: 10-0650) or water softener in hard water conditions so recurring plate heat exchanger cleaning will no longer be necessary in most circumstances. Shown with optional clean in place valves Bypass drain Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 33 3. CO Test: Carbon Monoxide must be less than 400ppm (Port 1). Stack Temp: 1. EK1T Ascent Combi - 350º-550ºF measured at stack or flue box port 2. EK1T+ Ascent Plus Combi - 150°-300°F measured at the flue box port Test Ascent Hydrostat Safety High Limit operation: 1.
  • Page 34: Hot Water Maintenance

    Energy Kinetics recommends using a citric acid descaler such as Hercules HAYMAKER™ for the following reasons: 1. Chemical compatibility with all components and gaskets.
  • Page 35: Ratings

    3.2% O2. 5. Based on standard test procedures prescribed by the United States Department of Energy at combustion condition of propane at 2.6% O2. Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 36: Replacement Parts

    REPLACEMENT PARTS Obtain replacement parts from your local Energy Kinetics dealer. Contact Energy Kinetics at 908-735-2066 or www.energykinetics.com for help locating your nearest authorized dealer. EK1T EK1T ITEM DESCRIPTION ITEM DESCRIPTION PART NO. PART NO. 10-0828 Combustion Chamber (Stainless) 10-0833...
  • Page 37 NOTES: Ascent Combi and Ascent Plus Combi Gas – January 2024...
  • Page 39 Model EK1T or Model EK1T+, is free from defects in material and workmanship for three years from the date of installation. If any parts are found to be defective in manufacture, Energy Kinetics will repair or replace the defective parts.
  • Page 40 If within 30 days of the discovery, this action does not produce a prompt response, notify Energy Kinetics, Inc. 51 Molasses Hill Road, Lebanon, NJ 08833, in writing with details to support the warranty claim.

This manual is also suitable for:

Ascent plus combiEk1t

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