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O P E R A T I N G I N S T R U C T I O N S VMS4100/5100 Track and trace systems...
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This document is an original document from SICK AG. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Test instructions for market surveillance ......... 59 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Replacing the photoelectric retro-reflective sensor (optional) ..107 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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10 Disposal ........................120 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
This document is intended for qualified persons who operate the VMS4100/5100. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Illustrations may differ from the actual design. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
The software has been modified, customized, and/or tampered with without authorization. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Important information and useful tips. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Disconnect before maintenance or repairs 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
• 1 Deflector mirror for reducing the mounting height of the 2D LiDAR sensor 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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NOTE! These operating instructions describe the system variant without the deflector mirror. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
(version history). 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
• The photoelectric retro-reflective sensor trigger is available as an option. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
SIM2000 alibi memory, which is required for legal-for-trade verification. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
• Identification data and dimensional values are issued together to the higher-level system. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
• Measurement ends when the object leaves the scanning line. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Fig. 12: Minimum distance: 50 mm 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Fig. 15: Objects touching along an edge 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Fig. 18: Required height difference for objects on top of one another: typically ≥ 30 mm 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Fig. 19: Required gap for non-cubic objects (side-by-side): typically ≥ 50 mm 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Fig. 21: Gap between the side-by-side objects ≥ 50 mm 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Fig. 23: Offset of touching objects: ≥ 75 mm 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Fig. 24: Prohibited transport of objects on top of one another 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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• The dimensional values for the detected objects cannot be calculated. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
• The measurement results are also displayed on the LFT display. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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• Issue depends on the triggering mode selected. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
2D LiDAR sensor to the object surface via the CAN bus. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Side” Operating condition 3) 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Side” Operating condition 6) 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Offset of the touching objects: ≥ 75 mm 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Identification label for scale interval value 2 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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The following table shows the scale interval values based on each respective measured object dimension. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Metrology information label with affixed type label 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Metrology information label with affixed type label 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Metrology information label with affixed type label 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Metrology information label with affixed type label 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Security seal on the connection of the mounting bracket and mounting frame 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Security seal on the system mount / mirror holder point of contact 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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NOTE! The guard also prevents the DIP switch from shifting. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Fig. 45: Securing connected sensors and I/Os of the SIM2000 system controller in the VMS5100 MID 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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(front side in this example) in the VMS5100 MID 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Security seal on the male connector 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Micro SD card containing the firmware (included with delivery). 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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• It is interlocked by turning the calibration switch to the zero position. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Fig. 59: LFT display – display of the parameter checksum history 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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• Enter a date to define a starting date for displaying the data sets. The display is automatically updated. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Enter a date to limit the period for the displayed data sets. This list is updated automatically. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Tap the HISTORY button to call up current and older versions for a component. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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(“maintenance provider report”). 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Aperture angle: 70° 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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• LFT measurements over the belt gap are not permitted. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Black with shiny tape 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Do not change the angle settings. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Fig. 68: Dowel pins and locating holes 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
(bottom side of conveyor belt). 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
EN 60950 or ES1 EN 60368-1). 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Weighing station (optional) Data connection 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Weighing station (optional) Data connection 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 10: Connection for the Ethernet switch (set up at the factory) 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 11: Connection for the 2D LiDAR sensor on the SIM2000 system controller 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 12: Connection for the 2D LiDAR sensor on the SIM2000 system controller / Ethernet switch 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 13: Connection for the LFT display on the SIM2000 system controller / power supply unit 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 14: Connection for the LFT display on the Ethernet switch / power supply unit 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
• The connection with terminal 7 (24 V) can be omitted. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
• The connection with terminal 7 (24 V) can be omitted. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Ethernet or Gbit interface. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Connection to the Ethernet switch 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Perform the installation. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
If it is not, change the IP address of the configuration PC accordingly. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Click Next to confirm each of the configured search settings, and click Finish to complete. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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2D LiDAR sensor is not yet known in the SOPAS project. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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PC. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Add the device with port 2111 to the SOPAS project. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
SOPAS. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Use the tabs to open the functional areas of the configuration. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 19: Maintenance intervals 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Replace any damaged connecting cables immediately. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Avoid any movements that could cause scratches or abrasions on the front screen. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Let the mirror dry. Do not wipe the mirror dry! 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Check that the photoelectric sensor and reflector are aligned correctly at regular intervals. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Reattach the covers the right way up and press them down until they click into place. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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The manufacturer will arrange for the system to be reverified after the replacement of a component. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Check that the deflector mirror is aligned correctly. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Screw the M12 plug connector onto the male connector on the measuring wheel encoder. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Check that the object detection photoelectric sensor is operating correctly. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 20: Fault indication on the 2D LiDAR sensor 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 21: Fault indication on the SIM2000 system controller 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 22: Fault indication on the photoelectric retro-reflective sensor trigger 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 23: Checking triggering on the SIM2000 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 24: Checking incremental signals on the SIM2000 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Tab. 25: Checking CAN cabling on the SIM2000 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
NOTE! Please contact SICK Support for a more detailed analysis of the fault situation. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
= 0.1 m/s to ≤ 3 m/s 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Tab. 26: Technical data for the VMS4100/5100 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Fig. 100: LMS4x21 dimensional drawing with laser protective cover 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Fig. 101: Dimensional drawing for cabinet of VMS4100/5100 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
Liquid in the LC displays. 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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DISPOSAL 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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DISPOSAL 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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DISPOSAL 8023994-17I6/2020-03-19|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100/5100 Subject to change without notice...
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Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...
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