Related Manuals for SICK VMS410
Summary of Contents for SICK VMS410
- Page 1 O P E R A T I N G I N S T R U C T I O N S VMS410/VMS510 Volume Measurement System The benchmark for reliable object dimensioning...
- Page 2 Microsoft Corporation in the USA and other countries. Version of the operating instructions The newest version of these operating instructions can be obtained as PDF at www.sick.com. © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15...
- Page 3 Chapter 7 “Configuration and adjustment” on page 42 • Help with resolving problems – Chapter 9 “Troubleshooting” on page 52 • Where is what? – “Table of contents” on page 5 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 4 20. Save parameter set permanently to the VMD (menu VMDX10_XX00, P ARAMETER ). The parameter set is then saved on the EEPROM. PERMANENT 21. The VMS410/510 is ready for use with the application-specific configuration. © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15...
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Page 5: Table Of Contents
Status indicators ....................... 29 Data interfaces specification ................... 29 3.8.1 Terminal interface ..................29 3.8.2 Host interface ................... 30 3.8.3 Ethernet interface ..................32 3.8.4 CAN interface .................... 32 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 6 7.5.5 3D object view ..................49 Maintenance ......................50 Maintenance during operation ................50 Disposal ........................51 Replacement of a system or replacement of components ........51 © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15...
- Page 7 11.6 Illustration containing the EC Declaration of Conformity ........74 11.7 Illustration of the MID conformity certificate ............75 11.8 Illustration of the OIML conformity certificate ............76 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 8 SICK OPEN PORTAL for APPLICATION and SYSTEMS Engineering Tool = configuration software for the configuration of the VMS Interface Volume Measurement Device = scanner head Volume Measurement System = SICK AG volume measurement system © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15...
- Page 9 Tab. 18: Interface sets ......................70 Tab. 19: Plug cover sets ....................... 71 Tab. 20: Accessories for plug covers .................. 71 Tab. 21: Spare parts measuring head ................71 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 10 Illustration containing the EC Declaration of Conformity ........74 Fig. 32: Illustration of the MID conformity certificate ............75 Fig. 33: Illustration of the OIML conformity certificate ............76 © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15...
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Page 11: About This Document
Commissioning, operation and configuration Technicians and engineers Depth of information Note The VMS410 as well as the VMS510 will be referred to as “VMS” in the following. These operating instructions contain the following information on the VMS: • mounting •... -
Page 12: Symbology Used
ATTENTION Read carefully and follow the warning notices! Software notes show you where the related setting can be made in the SOPAS configuration software. © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 13: For Your Safety
When used in residential areas, the device can cause radio interference. It measures cuboid objects on flat conveyor systems. • The VMS410 determines length, width and height, and calculates from this information the volume of the smallest enclosing cuboid, the box volume. •... -
Page 14: Correct Use
If the device is used for any other purpose, opened or modified in any way — also during mounting and installation — any warranty claim against SICK AG shall become void. General safety notes and protective measures Safety notes Please observe the following items in order to ensure the correct and safe use of the VMS volume measurement system. - Page 15 When operated with trigger, the laser diode is only switched on when the power on signal is present and is switched off again with the shut down signal. For continuous data output the laser diode is continuously switched on. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved...
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Page 16: Quick Stop And Quick Restart
For your safety Chapter 2 Operating Instructions Volume measurement system VMS410/510 Laser warning label On the VMS410/510 volume measurement system are several laser warning labels and laser warning symbols (see Fig. Fig. 2: Laser warning labels on the VMS •... -
Page 17: Environmental Protection
On this topic see Section 8.2 “Disposal” on page Note SICK AG does not accept any devices returned that have become unusable or are irreparable. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 18: Product Description
This is an active system with a red laser; it is not necessary to illuminate the objects. The VMD uses the principle of phase shift (continuous wave). © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 19: Measuring Modes
The information on the three-dimensional object is available after the acquisition of the distance data and calculation using the velocity. • The VMS410 determines length, width and height, and calculates from this information the volume of the smallest enclosing cuboid, the box volume. •... - Page 20 As an alternative, time-controlled triggering can also be configured in SOPAS: P ROJECT TREE VMDX10_XX00, P , area C ARAMETER IGITAL INPUTS TRIGGER OMMON SETTINGS © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15...
- Page 21 As soon as the VMS has calculated that the object has passed through the scan line of the VMS (based on the incremental encoder pulses), it switches off its lasers. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved...
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Page 22: Evaluation Of The Ris Values
3.3.4 Camera focusing The VMS410/510 is able to function in an overall system for volume measurement and package identification. The overall system comprises the VMS, the camera system and a modular system controller (MSC) for processing the data and sending the data to a host. -
Page 23: Planning
Use the incremental encoder available as an accessory (see 11.4.2 “Accessories/spare parts” on page 70) for VMS510 to achieve MID or OIML conformity. We recommend using this incremental encoder also for the VMS410. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 24: Object Specifications
(detection limiting by beam shielding). • The maximum detection must be limited to the working range of three metres as otherwise measuring inaccuracies can occur. © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 25: Tab. 2: Minimum Distance Between The Top Edge Of The Object And The Measurement Zero Point
How to determine the mounting height: Mounting height D = B + C + 195 mm (7.68 in) (mounting kit height) 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 26: Standardisation Of The Vms510
• When using the VMS510 in standardized applications, observe the relevant national law. SICK can provide advice on this topic if required. However this advice is no substitute for legal advice. • A scale interval d 5 mm ( 0.2 in) is only possible in industrial conditions in optimal applications. - Page 27 How to use the standardisation of the VMS510: Check national laws and regulations to ascertain the steps required for standardisation. SICK can provide advice on this topic if required. However this advice is no substitute for legal advice. We suggest that you attach seals to specified parts of the VMS510 and any existing accessories to protect against manipulation.
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Page 28: Scale Intervals Of The Vms
(see “Rounding for dimension results” on page 31). The application must be checked by SICK before a binding statement on a scale interval can be made. © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 29: Status Indicators
8 data bits • 1 stop bit • no parity You will find a description of the electrical interface in Section 5.3.4 ““Serial” connection” on page 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 30: Host Interface
In SOPAS you can define whether the data are output in the measured data message as metric values or in inches: P , VMDX10_XX00, P ROJECT TREE ARAMETER ATA PROCESSING SCALE INTERVALS © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 31: Tab. 8: Example Rounded Measured Results
In this measured data message you can, for instance, enter fixed strings, select and insert variables (such as object length or width), change and define the attributes of the variables or conditions. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 32: Ethernet Interface
, VMDX10_XX00, I , CAN, area CAN ROJECT TREE NTERFACES You will find a description of the electrical interface in Section 5.3.4 ““Serial” connection” on page © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 33: Mounting
You will find the dimensional drawing for the mounting kit in Section 10.2.2 “Dimensional drawing mounting kit for VMD” on page 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 34: Mounting The Vmd
3. Remove VMD from mounting kit over the conveyor system. Note On final decommissioning, please observe the disposal requirements in Section 2.6.2 “Disposal after final de-commissioning” on page 17for environmentally correct disposal. © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 35: Electrical Installation
D,Sub Connection of external sensors, supply voltage Serial D,Sub Serial communication, exchange of messages, supply voltage Tab. 9: Function of the electric connections of the VMS 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 36: Pin Assignment Of The Connections
Do not use! Not assigned – Not assigned – Reserved Do not use! Not assigned – Not assigned – ” Tab. 11: Pin assignment of the “System connection © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 37: I/O" Connection
Reserved Do not use! Housing – Screen/earth ” Tab. 12: Pin assignment of the “I/O connection SENS_GND E.g. Sensor Fig. 16: Wiring of the digital input 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 38: Serial" Connection
Screen/earth ” Tab. 13: Pin assignment of the “Serial connection Host RS,232 T– R– Host T– R– RS,422 Fig. 17: Wiring of the RS,232 or RS,422 © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 39: Connection Via The Plug Cover
(current/voltage measurement) 5.5.3 Connecting the voltage supply Note You can connect the supply voltage alternatively at the “I/O” connection or at the “Serial” connection. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 40: Connecting The Pc
2. Connect the PC and the Ethernet interface of the VMD using a Cat. 5 crossover cable. 3. Switch on the PC and the supply voltage. 4. Configure (see Chapter 7 “Configuration and adjustment” on page 42). © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 41: Commissioning
Configure and adjust the VMS using the SOPAS configuration software (see Chapter 7 “Configuration and adjustment” on page 42). Note The RS-232 and RS-422 host interfaces cannot be used simultaneously during operation. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 42: Configuration And Adjustment
Section 3.8.3 “Ethernet interface” on page 32). 6. The scan for devices connected (S file card, S button) and add the VMD CAN ASSISTANT to the SOPAS project tree. © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 43: Mechanically Adjusting Vmd
. Mounting kit Adjusting screws for the adjustment of the Plumb line Conveyor system Fig. 20: Adjustment above a conveyor system 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 44: Adjustment Of The Angle
4. Tighten the M8 and M6 screws again. Scan line visible on object Carpenter’s square Fig. 22: Adjustment of the angle © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 45: Adjustment Of The Angle
Scan line Line on the conveyor system Carpenter’s square Fig. 24: Adjustment of the angle Tighten the four screws of the mounting kit again. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 46: Define The Coordinates And The Angle Gamma Using The Installation Setup
However, the assistant cannot yet identify which part of the scan line corresponds to the transporting surface. You therefore define the position of the transporting surface by marking it. © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 47: Defining The Y Coordinate
The assistant scans the surrounding contour and displays the scan line seen. However, the assistant cannot identify which part of the scan line corresponds to the test object. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 48: Applying The Parameters
In the next step select a setting with an angular resolution of at least 0.25°. 7.4.2 Encoder settings Choose the type of encoder connected and configure its resolution. © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 49: Measured Data Message
The 3D object view shows the objects measured on the conveyor system. Use the view, e.g. when setting up the system or for checks when it is in operation. VMDX10_XX00, M , 3D ONITOR OBJECT VIEW 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 50: Maintenance
Note Static charges cause dust particles to be attracted to the front screen. You can prevent this effect by using the antistatic plastic cleaner (SICK Part No. 5600006) and the SICK lens cloth (Part No. 4003353). How to clean the front screen and/or the additional front screen (optional extra): Use a clean and soft brush to remove dust from the front screen. -
Page 51: Disposal
5. Send chassis and cover for die-cast aluminium recycling. 6. Dispose of all electronic assemblies as hazardous waste. SICK AG does not accept any devices returned that have become unusable or are irreparable. Replacement of a system or replacement of components If the system or individual components are replaced, proceed as follows: 1. -
Page 52: Troubleshooting
Switch the VMS off and back on again. If the error is still present when the device is switched on again, check the device status with the aid of SOPAS (see 9.3.1). If errors are listed there, please contact SICK service. Detailed error analysis 9.3.1... -
Page 53: Technical Specifications
= 5 mm (0.2 in) is possible in industrial environments! For this reason an application must be checked by SICK before a binding statement on a scale interval can be made. - Page 54 In compliance with EN 60068,2,6, ,27, ,29, ,64 Weight Approx. 2.3 kg (5.07 lb) Temperature (operation/storage) 0…+40 °C/–20…+70 °C (32…104 °F/–4…158 °F ) Tab. 14: VMS data sheet © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15...
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Page 55: Dimensional Drawings
Zero point of the (.79) 179 (7.05) distance measurement 106.7 (4.2) 91.5 (3.6) 36 (1.42) 111 (4.37) All dimensions in mm (in) Fig. 29: Dimensional drawing VMD 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 56: Dimensional Drawing Mounting Kit For Vmd
Dimensional drawing mounting kit for VMD 85 (3.35) 284 (11.18) (2.13) (1.54) 215 (8.46) All dimensions in mm (in) Fig. 30: Dimensional drawing mounting kit for VMD © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 57: Annex
Change to required user level. FF??h General syntax error Check message syntax: type of command, command, parameter number and value range Tab. 15: Syntax error or logical errors 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 58: Object Start
Description Variable type Length Value range (byte) Type of command A heartbeat is output according string to the interval set in SOPAS. Message syntax IV: Heartbeat © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 59: Stand-By
Variable type Length Value range (byte) Type of command The VMS is set to the string measuring mode Message syntax VIII: Confirmation of the “Measuring mode” request 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 60 120 seconds after receiving the request or 180 seconds after being switched on ” Message syntax IX: Answer to the “Measuring mode request Example Request: Confirmation: Answer: © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15...
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Page 61: Measured Data Message Reference
0000 9999 Checksum for the commands string 0000h described above to CRC 16 FFFFh Message syntax X: Basic measured data message (metric values) Example Output: DI;M;0500;0400;0350;03404711;00000000;0123;0000;AC34 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 62: Basic Measured Data Message (Values In Inch)
9999 Checksum for the commands string 0000h described above to CRC 16 FFFFh Message syntax XI: Basic measured data message (values in inch) Example Output: DI;I;00500;00400;00350;03404711;00000000;0123;0000;AC34 © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 63: Basic Measured Data Message 2 (Metric Values)
0 = OK string 0000 9999 Checksum for the commands string 0000h described above to CRC 16 FFFFh Message syntax XII: Basic measured data message 2 (metric values) 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 64: Basic Measured Data Message 2 (Values In Inch)
99990000 SerialNumberSlave2 Outputs always 00000000 string 00000000 99990000 SerialNumberSlave3 Outputs always 00000000 string 00000000 99990000 Message syntax XIII: Basic measured data message 2 (values in inch) © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... - Page 65 Checksum for the commands string 0000h described above to CRC 16 FFFFh Message syntax XIII: Basic measured data message 2 (values in inch) Example Output: DI;I;00500;00400;00350;0400;0400;0200; 03404711;00000000;00000000;0000000;0123;0000;AC34 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved...
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Page 66: Extended Measured Data Message (Metric Values)
1 9999 Checksum for the commands string 0000h described above to CRC 16 FFFFh Message syntax XIV: Extended measured data message (metric values) Example Output: DI;M;0500;0400;0350;0070000;0070000;+433;0000;0123;AC34 © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 67: Extended Measured Data Message (Values In Inch)
9999 Checksum for the commands string 0000h described above to CRC 16 FFFFh Message syntax XV: Extended measured data message (values in inch) Example Output: DI;I;00500;00400;00350;0070000;0070000;+433;0000;0123;AC34 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 68: Extended Measured Data Message 2 (Metric Values)
99990000 Checksum for the commands string 0000h described above to CRC 16 FFFFh Message syntax XVI: Extended measured data message 2 (metric values) Example Output: DI;M;0500;0400;0350;+433;0123;0000;00000000;AC34 © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 69: Extended Measured Data Message 2 (Values In Inch)
Checksum for the commands string 0000h described above to CRC 16 FFFFh Message syntax XVII: Extended measured data message 2 (values in inch) Example Output: DI;I;00500;00400;00350;+433;0123;0000;00000000;AC34 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 70: Ordering Information
2034151 Interface set CDM/ 1 CDM490-0001 1 CMP490 2 cables, plug/socket, 10 m (32.81 ft) 1 set of hardware (sliding nuts, screws) Tab. 18: Interface sets © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 71: Tab. 19: Plug Cover Sets
1027888 VMD510-1000 Volume measurement device, can be standardized 2030421 Mounting kit For mounting on an 80-mm-item (3.15 in) aluminium profile Tab. 21: Spare parts measuring head 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 72: Glossary
Primary data interface of the VMS with data output format that can be configured. Is used, amongother tasks, for the output of the measuring result in message format to the host/ the PLC. Used to integrate the VMS in the SICK network. Can be connected electrically as RS,232 or RS,422. Provides various transmission protocols. - Page 73 Transmission of the parameter set from the VMS to the PC into the SOPAS configuration software. The values for the parameters are displayed on the file cards of the configuration software. Prerequisite for the modification of the current parameter set. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved...
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Page 74: Illustration Containing The Ec Declaration Of Conformity
1 of the EC Declaration of Conformity (size reduced). The full EC Declaration of Conformity is available on request. Fig. 31:Illustration containing the EC Declaration of Conformity © SICK AG · Division Auto Ident · Germany · All rights reserved 8010592/R787/2007-06-15... -
Page 75: Illustration Of The Mid Conformity Certificate
Illustration of the MID conformity certificate Note When using the VMS510 in standardized applications, observe the relevant national law. SICK can provide advice on this topic if required. However this advice is no substitute for legal advice. 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 76: Illustration Of The Oiml Conformity Certificate
Note When using the VMS510 in standardized applications, observe the relevant national law. SICK can provide advice on this topic if required. However this advice is no substitute for legal advice. © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 77 Annex Operating Instructions Chapter 11 VMS410/510 8010592/R787/2007-06-15 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 78 Great Britain Taiwan Phone +44 (0)1727 831121 Phone +886 2 2365-6292 E-Mail info@sick.co.uk E-Mail sickgrc@ms6.hinet.net India Türkiye Phone +91–22–2822 7084 Phone +90 216 587 74 00 E-Mail info@sick-india.com E-Mail info@sick.com.tr Italia USA/Canada/México Phone +39 02 27 43 41 Phone +1(952) 941-6780 E-Mail info@sick.it 1 800-325-7425 – tollfree E-Mail info@sickusa.com Japan Phone +81 (0)3 3358 1341 E-Mail support@sick.jp Nederlands Phone +31 (0)30 229 25 44 E-Mail info@sick.nl Norge More representatives and agencies Phone +47 67 81 50 00 in all major industrial nations at E-Mail austefjord@sick.no www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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