SICK VMS4100 Operating Instructions Manual
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SICK VMS4100 Operating Instructions Manual

SICK VMS4100 Operating Instructions Manual

Track and trace systems
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O P E R A T I N G I N S T R U C T I O N S
VMS4100/5100
Track and trace systems

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Summary of Contents for SICK VMS4100

  • Page 1 O P E R A T I N G I N S T R U C T I O N S VMS4100/5100 Track and trace systems...
  • Page 2 This document is an original document from SICK AG. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 3: Table Of Contents

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 4 Detailed fault analysis ..................99 O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 5 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 6: About This Document

    • Operating • Repairing O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...

  • Page 7: Further Information

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 8: Important Safety Notes

    O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 9: Intended Use

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 10: Safety Notes

    Wear safety shoes. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...

  • Page 11: System Description

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 12: System Components

    O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...

  • Page 13: Volume Measurement Device

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 14: Incremental Encoder

    O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 15: Photoelectric Retro-Reflective Sensor Trigger

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 16: Cabinet With Sim2000

    • Data is outputted to the higher-level customer system in a host telegram with a defined format. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...

  • Page 17: Expanding The System With A Reading Station

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 18: Triggering The Recording Of Measured Values

    • Measurement ends when the object leaves the scanning line. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 19 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 20: Operating Modes

    Fig. 11: Minimum distance: 50 mm O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 21: Singulated" Operating Mode With Additional "Singulation Verification" (Siv) Function

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 22 Fig. 14: Objects touching along an edge O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 23 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 24 Fig. 18: Required gap for non-cubic objects (side-by-side): typically ≥ 50 mm O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 25: Touching/Side-By-Side" Operating Mode (Cubic Only)

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 26 Fig. 22: Offset of touching objects: ≥ 75 mm O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 27 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 28: Determining Measurement Results And Outputting Data

    O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 29 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 30: Data Output

    • The measurement results are also displayed on the LFT display. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 31 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 32: Additional Function

    CAN bus. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 33: Nominal Value Conditions

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 34 Side-by-Side”- Operating condition 6) O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 35 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 36: Dynamic Scale Value Switchover

    2 also being applied to the width and height. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 37 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 38: System Requirements

    • All measuring objects must be dimensionally stable and have non-reflective and opaque surfaces. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...

  • Page 39: Conveying Equipment Requirements

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 40: Mounting Requirements

    Aperture angle: 70° O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...
  • Page 41 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 42 This would otherwise distort the measurement result. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 43: Officially Verifiable Operation

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 44 LMS type label O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...
  • Page 45 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 46 Identification label for scale interval value 2 O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 47 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 48: Security Seal

    Security seal on the connection of the mounting bracket and mounting frame O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...
  • Page 49 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 50 Fig. 44: Securing connected sensors and I/Os of the SIM2000 in the VMS5100 MID O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 51 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 52 Security seal on the male connectors. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 53: Alibi Memory And Firmware

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 54 • It is interlocked by turning the calibration switch to the zero position. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 55: Lft Display

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 56 Fig. 55: LFT display – display of the firmware versions (history) O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 57 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 58: Test Instructions For Market Surveillance

    O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 59 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 60 (“maintenance provider report”). O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 61: Mounting

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 62 Fig. 60: Dowel pins and locating holes O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 63: Mounting The Incremental Encoder

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 64: Mounting The Photoelectric Retro-Reflective Sensor And Reflector (Optional)

    O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 65: Electrical Installation

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 66: Connection Overview

    O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 67: Connecting To The Voltage Supply

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 68: Connecting The Volume Measurement Device

    Tab. 10: Connection for LMS4xxx master O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 69: Connecting The Lft Display

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 70: Connecting The Incremental Encoder

    • The connection with terminal 7 (24 V) can be omitted. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 71: Connection For The Photoelectric Retro-Reflective Sensor (Optional)

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 72: Connecting To The Customer Interface

    Ethernet or Gbit interface. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...

  • Page 73: Commissioning

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 74: Configuring The System With Sopas

    Using an Ethernet cable, connect the configuration PC to a free Ethernet port on the SIM2000. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...

  • Page 75: Installing Sopas

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 76: Assigning Ip Addresses

    IP address O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...
  • Page 77 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 78 SOPAS project. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 79 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 80 Add the device with port 2111 to the SOPAS project. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 81: Opening The Configuration Interface

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 82: Logging Into The Device

    The parameters that were previously shown grayed out on the tabs are now accessible. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 83: Saving The Parameters Permanently

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 84: Maintenance And Repair

    Tab. 16: Maintenance intervals O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 85: Monitoring And Cleaning Work

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 86: Cleaning The Volume Measurement Device

    Avoid any movements that could cause scratches or abrasions on the front screen. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 87: Checking The Incremental Encoder Components

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 88: Cleaning The Cabinet

     Reattach the covers the right way up and press them down until they click into place. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 89: Replacing Components

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 90 NOTE! It may be necessary to recalibrate the replaced volume measurement device using SOPAS. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK...

  • Page 91: Replacing The Incremental Encoder Components

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 92: Replacing The Photoelectric Retro-Reflective Sensor (Optional)

     Check that the photoelectric retro-reflective sensor is operating correctly. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 93: Fault Diagnosis

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 94: Sim2000 Fault Indication

    Tab. 18: Fault indication on the MSC800 controller O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 95: Photoelectric Sensor Fault Indication

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 96: Checks On The Sim2000

    Tab. 20: Checking triggering on the SIM2000 O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 97: Checking The Incremental Encoder

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 98: Checking The Can Cabling

    Tab. 22: Checking CAN cabling on the SIM2000 O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 99: Detailed Fault Analysis

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 100: Annex

    230 V AC, 100 V AC ... 264 V AC O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 101 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 102: Dimensional Drawings For The Volume Measurement Device

    Fig. 86: SIC2000-2100 dimensional drawing O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...

  • Page 103: Compliance With Eu Directives

    8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...

  • Page 104: Disposal

    Liquid in the LC displays. O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system...
  • Page 105 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 106 DISPOSAL O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system 8023994/2019-04-15|SICK Subject to change without notice...
  • Page 107 8023994/2019-04-15|SICK O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | VMS4100 / VMS5100 volume measurement system Subject to change without notice...
  • Page 108 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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