Davey microlene MCS Installation And Operating Instructions Manual

Davey microlene MCS Installation And Operating Instructions Manual

3 stage uv filtration
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3 Stage UV Filtration
Models: MCS & MCXS
Installation and Operating
Instructions
Please pass these instructions on to the operator of this equipment.

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Table of Contents
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Summary of Contents for Davey microlene MCS

  • Page 1 3 Stage UV Filtration Models: MCS & MCXS Installation and Operating Instructions Please pass these instructions on to the operator of this equipment.
  • Page 2 Centurion II UV Disinfection System Congratulations on purchasing this ultraviolet disinfection system. By purchasing a Microlene UV Disinfection system you are receiving not only a high quality product but also peace of mind. Protecting your water supply with a UV system gives you reassurance that your family will have access to safe drinking water throughout your entire home with no chance of microbiological contamination.
  • Page 3: Table Of Contents

    Contents Safety Considerations....................4 Before You Begin ......................4 Water Quality Parameters ..................5 Assembly........................6 System Sizing ......................7 Location ........................7 Orientation ........................8 Installation ........................9 System Disinfection ....................12 Cleaning the Quartz Sleeve ..................12 Cleaning the UV Sensor ...................13 Operation ........................13 MCS Controllers ....................14 MCXS Controllers ....................14 MCXS Power-up Sequence ................14 MCXS Operational Screens................15 MCXS (with optional sensor) Operational Screens .........16...
  • Page 4: Safety Considerations

    Safety Considerations Although your UV system has been manufactured to the highest safety standards, care must be followed when operating and/or maintaining your system. 1. Before servicing this equipment, disconnect the power cord from the electrical outlet. 2. Energy given off by the UV lamp is harmful to your eyes and skin. NEVER look directly at an illuminated UV lamp without adequate eye protection and always protect your skin from direct exposure to the UV light.
  • Page 5: Water Quality Parameters

    Water Quality Parameters UV disinfection is extremely effective against microorganisms but only if the UV light can pass through the water it needs to treat. This means that the quality of your water is very important in order to ensure complete disinfection. Treated water should be tested for at the least the parameters listed below.
  • Page 6: Assembly

    Assembly The Microlene rack-mount UV system is designed as a do-it-yourself (DIY) system with a single inlet and outlet port. Unpack the system and ensure all the components are included in the box. Your system is shipped with the following components: 1 Controller MCS-CONT (fits all MCS series units) MCXS-CONT (fits all MCXS series units)
  • Page 7: System Sizing

    System Sizing All Microlene UV systems are rated for a specific flow rate in water that meets the quality param-eters on page 5. PLEASE NOTE increasing the flow above the system rating or disinfecting water that does not meet the quality parameters will decrease the dose and therefore compromise the microorganism inactivation. To determine the flow rate, follow these simple steps: 1. Be sure no water is being used in the home. 2.
  • Page 8: Orientation

    PLEASE NOTE: All Microlene UV disinfection systems are intended for indoor use only as they should not be exposed to the elements. The controller will require a ground fault circuit inter-rupter (GFCI or GFI) outlet and should be mounted beside or above the reactor.
  • Page 9: Installation

    Installation Step 1: Once both the orientation and location have been selected, securely fasten the rack to a suitable back-ing. As the rack system is extremely heavy when filled with water, it is imperative that the rack be mounted with suitable fasteners for the particular installation. Mounting to a drywall backing is not suitable, unless the rack is fastened directly to the wall studs.
  • Page 10 Figure 5. Cartridge Removal Step 9: Install the UV sensor (optional). Align the flat portion so it faces the gland nut end and matches up with the half metal lip on the sensor port (see Figure 6). Insert the sensor so it is fully seated and hand tighten the sensor nut.
  • Page 11 Figure 8. High Output UV Lamp Connection Step 12: Install the lamp key into the controller (MCXS systems only). The key always comes packaged with the lamp and sits on the connector. With the key removed from the lamp, orient it so the label is upright and facing you. The key will plug into the lamp key port on the right side of the controller (Figure 9).
  • Page 12: System Disinfection

    System Disinfection With a new installation, or any time the UV system is shut down for service, without power, or is inoperative for any other reason, the lines in the home or facility could be contaminated. Use the following steps to fully disinfect the lines throughout the entire home or facility.
  • Page 13: Cleaning The Uv Sensor

    Step 11: Replace the o-ring and slide the sleeve back into the reactor following steps 7 and 8 from the installation section of the manual. Cleaning the UV Sensor Depending on the water quality, the quartz sleeve may require periodic cleaning. At a minimum, the quartz sleeve should be cleaned on an annual basis.
  • Page 14: Mcs Controllers

    MCS Controllers Simplistic in operation, these systems feature a tri-colour LED that indicating system status and a 4-digit display to indicate lamp life remaining. Pressing the button will change the display to indicate total running time. When the UV lamp is on and within its operating age, the LED will be green.
  • Page 15: Mcxs Operational Screens

    4-20 mA Module Check Ethernet Module Check Remote Alarm Module Check A final module screen is displayed showing which specific modules were initialized. The controller then displays the lamp optimization screen for 60 seconds to allow the lamp to reach its optimum output. Finally, a final “start-up complete” screen is displayed. The system will now be ready to disinfect water flow. all detected modules lamp reaching max output successful start-up MCXS Operational Screens On systems without the UV monitor, the default screen shows the Microlene Home Screen.
  • Page 16: Mcxs (With Optional Sensor) Operational Screens

    On systems with the UV monitor, the system will display the same screens as on the Microlene5.1 except the UV Intensity replaces the home screen. The UV Intensity screen displays the level of UV light detected by the sensor. UV intensity can be affected by poor water quality, scaling on the quartz sleeve and/or sensor, lamp failure or lamp expiring.
  • Page 17: Lamp Replacement (Mcs Systems)

    MCS System At any point during this sequence, the audible chirp or alarm can be deferred for seven days by holding the controller button down for a period of five seconds. The number of deferrals used will be displayed as below. Once the deferral expires, the alarm will sound once again. The de-ferral can be repeated up to three times. PLEASE NOTE: At any point after lamp expiration, the water may be unsafe for consumption and should not be consumed without another form of disinfection.
  • Page 18: System Troubleshooting

    System Troubleshooting Hard Alarms: The following give a constant audible alarm. If present, the solenoid valve is closed, and the 4-20, remote alarm and ethernet modules transmit the alarm. System Display Problem Resolution Reset lamp protection circuit – unplug unit for 10 seconds.
  • Page 19: Temperature Management Devices

    Soft Alarms: The following remaining errors give a 15 second audible chirp only. System Display Problem Resolution Ensure all modules are connected properly to the system and to each other. Modules can be tested indi- The module indicated is no vidually by plugging in one longer communicat-ing to at a time and cycling power...
  • Page 20: Expansion Modules

    Expansion Modules Microlene MCXS controllers incorporate an “Infinite Expandability Port” (IEP) which allows for expansion to the UV sensor and all other modules. Each module (including the sensor) comes with both a male and female connection. Connect any device to the controller and all subse-quent devices are then connected into the female end of last device added in a “daisy chain” configuration.
  • Page 21: Microlene Rack-Mount Uv System Specifications

    Expansion Modules Microlene EQUIPMENT SPECIFICATIONS RACK-MOUNT UV SYSTEMS MODEL MCSX 15.0 gpm 15.0 gpm Flow Rate 58.6 lpm 58.6 lpm (@30mJ/cm 3.4 m 3.4 m 12.0 gpm 12.0 gpm Flow Rate 45.4 lpm 45.4 lpm (@40mJ/cm 2.7 m 2.7 m 20 micron sediment Filter Housing - 1 20PP20J...
  • Page 22: Limited Warranty Statement

    Microlene Systems Limited Warranty Statement Products manufactured by Davey Water Products Pty. Ltd. are warranted to the original user only to be free of defects in material and workmanship for a period as specified below. This warranty only applies to the original purchaser and is not transferable. UV SYSTEMS Ten (10) year Limited Warranty on the stainless steel reactors, from the date of original purchase, or installation (proper documentation required for verification).
  • Page 23: Warranty Registration

    Please contact the Dealer or Distributor where the product was originally purchased to obtain service under this warranty. Your Dealer / Distributor will obtain a Warranty Return Authoriza-tion and will then need to return the product to Davey Water, together with proof of purchase and installation date, failure date, and supporting installation data.
  • Page 24 Please ensure that you have made a copy of any data saved on your products. To the fullest extent permitted by law or statute, Davey shall not be liable for any loss of profits or any consequential, indirect or special loss, damage or injury of any kind whatsoever arising directly or indirectly from Davey products. This limitation does not apply to any liability of Davey for failure to comply with a consumer guarantee applicable to your Davey product under local laws and does not affect any rights or remedies that may be available to you under local laws.

This manual is also suitable for:

Microlene mcxs

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