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ESDEC ClickFit Basic Manual

Mounting system for pitched roof with tiles for solar panels in landscape setup
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EN
MANUAL
MOUNTING SYSTEM FOR PITCHED ROOF WITH TILES
mounting system for pitched roof with tiles
for solar panels in landscape setup
Rev. 09.02.16
© ESDEC BV 2016

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Summary of Contents for ESDEC ClickFit Basic

  • Page 1 MANUAL MOUNTING SYSTEM FOR PITCHED ROOF WITH TILES mounting system for pitched roof with tiles for solar panels in landscape setup Rev. 09.02.16 © ESDEC BV 2016...

  • Page 2: Table Of Contents

    TABLE OF CONTENT 1. Introduction 2. General installation conditions 3. Product description 4. Parts overview 4.1 Exploded-view 4.2 Bill of materials 5. Mounting preparation 5.1 Monitoring tools and accessories 5.2 Determining position of solar panels and measuring 5.3 Cleaning roof 6.

  • Page 3: Introduction

    Non-compliance with the requirements mentioned in this document may result in invalidation of all warranty and product liability claims. The data, comments and opinions in this document are binding and must be checked for completeness and timeliness. Esdec BV reserves the right to modify this document without notice. Stability and condition of the roof The roof should be in good condition and strong enough to bear the weight of the solar panels incl.
  • Page 4 Remove the product according to local laws and regulations. Warranty Warranty according to warranty conditions and terms of Esdec BV. These can be found on the website www.esdec.nl. Liability The manufacturer accepts no liability for damage or injury caused by not (strictly) observing the safety regulations and instructions in this manual or by carelessness during installation of the product described in this document and any related accessories.

  • Page 5: Product Description

    3. Product Description The ClickFit mounting system consists of patented roof hooks, mounting rails and the necessary installation materials to mount the solar panels in landscape setup onto the mounting rails.. The ClickFit mounting system for a tiled roof can be used for all types of tiled roofs regardless of the type of tile.

  • Page 6: Bill Of Materials

    4.2 Bill of materials 1. Solar panel 2. Mounting rail 7. End clamp Article nr: 100-1001 End clamp CFA Article nr: 100-3003 End clamp CFB 3. Connection strip pro Article nr: 100-3004 Article nr: 100-3040 For type see annex ch. 7 3A.

  • Page 7: Mounting Preparation

    5. Mounting preparation 5.1 Monitoring tools and accessories Here is a list of necessary tools / utilities: Measuring tape Brush Ratchet with hex cap Cordless Screwdriver S10 / S13 S10 / S13 Marker / chalk Scaffold or stable safe ladder Rev.

  • Page 8: Determining Position Of Solar Panels And Measuring

    5.2 Determining position of solar panels and measuring In the determination of the position of the solar panels on the sloping roof, it is very important to pay attention to the sunlight coming in throughout the day and throughout the year. Place the solar panels on a roof surface which has no shadow. Shadow of a chimney, dormer, trees and nearby buildings have an adverse effect on the amount of energy generated by the solar panels.

  • Page 9: Installation

    6. Installation 6.1 Preinstall connecting strips You can attach the mounting rails to each other with the supplied connection strips. Slide the connection strip into the side of the mounting rail and fix this using the supplied mounting screws 6.5x19. The tightening torque of the screw connections is 4,5Nm.

  • Page 10: Attaching Roof Hooks

    6.2 Attaching roof hooks On the basis of the position of the solar panels on the roof, you determine the position of the roof hooks. The roof hooks are attached at 1/4 B of the side edges of the panel. Consequently, a mutual distance 2/4 B, which is about 3 roof tiles (et al depending on type of tile).

  • Page 11: Attaching Mounting Rail

    6.3 Attaching mounting rail 1. Disassemble the hex bolts M8x20 of the roof hooks and slide them with the head into the mounting rails. 2. Make sure that the end of the mounting rails protrudes min. 5 cm compared to the last roof hook and place the mounting rail with hexagon bolts M8x20 onto the roof hooks.

  • Page 12: Mounting 1Ste Solar Panel Onto The Rail

    6.4 Mounting 1st solar panel on mounting rail Slide the end clamps on the underside of the mounting rails. Choose the correct recess so that the end clamp connects to the solar panel. Leave about 1 cm rail visible protrude next to the end clamp. Then slide the first solar panel to the underside of the mounting rail.

  • Page 13: Mounting Other Solar Panels Onto The Rail

    6.5 Mounting other solar panels on the rail Place the second solar panel on the mounting rail and slide it towards the first, until a gap remains of about 7mm. Then screw the mounting screw with a module clamping plate module into the mounting rail. The tightening torque of the screw connections is 4,5Nm.

  • Page 14: Final Assembly / Multiple Rows Under Each Other

    6.6 Final assembly / multiple rows under each other 1. Place the top solar panel on the mounting rail and screw the mounting screws using a module clamping plate into the mounting rail. (tightening torque 4,5Nm) 2. Slide the end clamp onto the mounting rail. Choose the correct recess so that the end clamp connects to the solar panel. 3.

  • Page 15: Annex

    7. ANNEX Frame height End clamp Screw length 29mm 55 mm 30mm 55 mm 31mm 55 mm 32 mm 55 mm 33 mm 60 mm 34 mm 60 mm 35 mm 60 mm 36 mm 63 mm 37 mm 63 mm 38 mm 63 mm 39 mm...

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