Related Manuals for Norac Active Roll Control UC5 Series
Summary of Contents for Norac Active Roll Control UC5 Series
- Page 1 UC5 Active Roll Control JD 4930, 4940 (44952D) Installation Manual 5467BC-3B-JD10...
- Page 2 Reorder P/N: 5467BC-3B-JD10-INST Rev C (UC5 Active Roll Control–JD 4930,4940 44952D)) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
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Page 3: Table Of Contents
Contents Introduction ........................ 1 Technical Specifications .................... 2 General UC5 System Layout ..................3 Kit Parts ........................4 Linear Roll Cylinder Installation ................8 Hydraulic Installation ....................13 Electrical Installation .................... -
Page 4: Introduction
1 Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly. -
Page 5: Technical Specifications
2 Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. -
Page 6: General Uc5 System Layout
3 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout... -
Page 7: Kit Parts
4 Kit Parts Kit Overview Figure 2: UC5 Roll Control Parts... - Page 8 Hydraulic Plumbing Figure 3: UC5 Roll Control Hydraulic Plumbing...
- Page 9 List of Parts This kit is to be used when installing the Active Roll Control option with existing John Deere 4930 and 4940 installations that have a valve block that was purchased before December of 2010. These valve blocks require a 3-bolt expansion block. Item Part Number Name...
- Page 10 P - PIPE Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
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Page 11: Linear Roll Cylinder Installation
5 Linear Roll Cylinder Installation Removing the Rubber Bumpers, Springs and Dampers The springs are under compression and must be retained during disassembly. Failure to ensure the spring forces are removed safely may result in injury or damage to the equipment. 1. - Page 12 When all the boom suspension components (springs, dampers and bumpers) are removed, the boom may roll to one side or move unexpectedly. 3. Remove the upper and lower mounting bolts and remove the damper from each side of the sprayer boom (Figure 6). Figure 6: Dampers to be Removed...
- Page 13 Active Roll Mounting Bracket Installation 1. Install the mounting bracket as shown in Figure 7. Ensure the stop on the lower mount is outside the frame. 2. Tighten the mounting bolts 50-70 ft-lbs. Figure 7: Linear Roll Mounting Bracket Assembly Figure 8: Lower Linear Roll Mounting Bracket Figure 9: Upper Linear Roll Mounting Bracket...
- Page 14 Linear Roll Cylinder Assembly The linear roll cylinder must be mounted on the right hand side of sprayer. 1. In the linear roll cylinder crate is the linear roll cylinder, boom target, spring target and sensor bracket. Figure 10: Linear Roll Cylinder Assembly 2.
- Page 15 Top View Side View Sensor Mount Spring Target Cylinder Target Figure 11: Linear Roll Cylinder Target Alignment...
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Page 16: Hydraulic Installation
Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation. - Page 17 4. Thread the 4.5” studs into the existing 2 station valve block. 5. Attach the expansion block to the 2 station block using the included spring washers and nuts. 6. Tighten the nuts on the studs to 31 ft-lbs. Figure 13: NORAC Expansion Block Assembly...
- Page 18 1. After the NORAC valve is mounted, the hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3. 2. Connect hoses H02 to the “A” and “B” ports of the NORAC expansion block and route to the roll cylinder.
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Page 19: Electrical Installation
7 and 8. 2. Connect the 2 pin connector on cables C10 into positions 7 and 8 on the valve module. Connect the other end of cables C10 to the 2 pin connectors on the NORAC expansion block (V02). - Page 20 Output Number Normal Function Left Up Left Down Right Up Right Down Option 1 Option 2 Roll CW Roll CCW Figure 15: Valve Module Connections Figure 16: Electrical Installation Only the components shown in black are included in this kit.
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Page 21: Software Setup
8 Software Setup 1. Start up your sprayer and test the sprayer’s functionality. The display terminal does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section. Confirm that the cabling and hoses are agreeable to the entire range of motion. -
Page 22: Cable Drawings
9 Cable Drawings ITEM C03: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT... - Page 23 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...
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