1. Manuals
  2. Brands
  3. Norac Manuals
  4. Control Systems
  5. UC5 Active Roll Control
  6. Installation manual

Norac UC5 Active Roll Control Installation Manual

Spray height control system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
TM
UC5 Active Roll Control
(4 Bolt)
Installation Manual
5467BC-4B

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the UC5 Active Roll Control and is the answer not in the manual?

Questions and answers

Related Manuals for Norac UC5 Active Roll Control

Summary of Contents for Norac UC5 Active Roll Control

  • Page 1 UC5 Active Roll Control (4 Bolt) Installation Manual 5467BC-4B...
  • Page 2 Reorder P/N: 5467BC-4B-INST Rev D (UC5 Active Roll Control (4 Bolt)) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction .....................1     Technical Specifications .................2     General UC5 System Layout .................3     Kit Parts ......................4     Target Installation and Alignment..............8     Hydraulic Installation .................. 11     Electrical Installation ................... 19     Software Setup .....................

  • Page 4: Introduction

    1 Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    2 Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    3 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 7: Kit Parts

    4 Kit Parts Kit Overview Figure 2: UC5 Roll Control Parts...
  • Page 8 Hydraulic Plumbing Figure 3: UC5 Roll Control Hydraulic Plumbing...
  • Page 9 BOLT HEX NC GR5 PLTD 1/4X1 100871 NUT LOCK NYLON NC PLTD 1/4 IN 5467BC-4B-INST MANUAL INSTALLATION UC5 ACTIVE ROLL CONTROL - 4 BOLT 44695-18 PIN ACTIVE ROLL CYLINDER UPPER JD 20 MM SS 44962D VALVE ASSEMBLY EXPANSION DPOC PROP DT 4 BOLT...
  • Page 10 F07B 44935 ORIFICE INSERT .042 IN ONE WAY The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.

  • Page 11: Target Installation And Alignment

    5 Target Installation and Alignment NOTE: It is very important that the rods be installed on the right hand side of the sprayer. 1. Ensure the sprayer chassis and booms are leveled and the center section is approximately 4 feet above the ground. A ladder or step will be required for this part of the installation. Sensor Bracket Roll...
  • Page 12 2. Remove the rubber bumpers on both ends of the roll frame (Figure 4). 3. Assemble the roll sensor mounting bracket as shown in Figure 6. Figure 6: Roll Sensor Mounting Bracket 4. Install the roll sensor bracket on the T-shaped black intermediate frame (Figure 4). The sensor should be mounted between the parallel lift arms and the wheel in a position that will not interfere with folding.
  • Page 13 7. Adjust the targets and sensor bracket using a level or a plumb line. Ensure the sprayer is level and the booms are level when installing the roll targets. The spring target must be aligned on the centerline of the sensor. The Frame target must be aligned ½" to the left side of the centerline.

  • Page 14: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 15 3. Coat the four o-rings in hydraulic oil and install them into the expansion block. Ensure the o-rings are seated properly. 4. Attach the expansion block to the 2 station block using the included spring washers and bolts. 5. Tighten the bolts to 31 ft-lbs. Figure 11: NORAC Expansion Block Assembly...
  • Page 16 Roll Cylinder Installation 1. Remove the link arm (black square tube) connected between the parallel lift frame and roll frame. See Figure 12 for the link arm location. Link Position Figure 12: John Deere Link Arm Location (looking towards rear of sprayer) 2.
  • Page 17 3. In some cases, the bracket has failed at the weld shown in Figure 14. It is recommended that all sprayers with roll control add weld to the existing bracket to prevent failure. Some sprayers from 2005 and newer already have gussets added at the factory. Figure 14: Roll Cylinder Mount Weld Locations 4.
  • Page 18 3. Attach the 6FORXR-6MORT (F10) fitting to the pressure and tank ports on the NORAC valve block. 4. Connect hose H78 to fitting F10 on the tank port of the NORAC valve and H71 to fitting F10 on the pressure port.
  • Page 19 6. Route the secondary tank line (H78) to the inlet on the sprayer’s hydraulic in-line filter and use a 6FORXR-6MORT tee fitting (F10) to tee it in (Figure 17).
  • Page 20 Illustration A shows the original plumbing of the load sense return and orifice. B and C show two options for installation of the tee fitting. Figure 18: Secondary Tank Line Install (Load Sense = LS, NORAC Secondary Tank Line = TL)
  • Page 21 7. Install hoses H72 to the roll cylinder that was previously installed. Route the hoses to the NORAC valve block. 8. Connect the hose attached to the rod end of the cylinder to the “B” port of the expansion block.

  • Page 22: Electrical Installation

    7 and 8. 2. Connect the 2 pin connector on cables C10 into positions 7 and 8 on the valve module. Connect the other end of cables C10 to the 2 pin connectors on the NORAC expansion block (V70).

  • Page 23: Software Setup

    8 Software Setup 1. Start up your sprayer and test the sprayer’s functionality. The display terminal does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section. Confirm that the cabling and hoses are agreeable to the entire range of motion.

  • Page 24: System Maintenance

    9 System Maintenance For good performance in corners, when driving over terraces or through ditches at an angle, or in hard steer situations it is important to do the following: 1. The Teflon sliding pads on the boom must not grab in dynamic situations (corners, terraces etc).

  • Page 25: Cable Drawings

    10 Cable Drawings 10.1 ITEM C04: 43210-01 - CABLE UC5 NETWORK 18 AWG - 1M 10.2 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 26 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

Table of Contents