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2.
Insert the cable tie through the slots in the
column mount bracket so that the ends are
outward, but do not tie them.
3.
Install the steering-column bracket onto the
steering column with the mounting bracket, 2
carriage bolts, and 2 flange nuts
Important:
Ensure that the top of the
steering-column bracket is 21 mm (0.83 inch)
below the top of the steering column.
Important:
Torque the fasteners to 19 to 24
N∙m (14 to 18 ft-lb). Do not overtighten the
carriage bolts; otherwise, you may deform
the steering-column bracket.
8
Installing the Brake-Sensor
Bracket
Parts needed for this procedure:
1
Carriage bolt (#10 x 5/8 inch)
1
Locknut (#10)
1
Sensor plate
2
Flange nut (1/4 inch)
1
Brake-sensor bracket
2
Bolts (1/4 x 3/4 inch)
2
Slotted screw (#6 x 1 inch)
4
Washer (#6)
1
Brake sensor
2
Locknut (#6)
Procedure
Note:
This procedure is only for machines with
halogen headlights. Use
have halogen headlights.
1. Halogen headlight
(Figure
Figure 15
to determine if you
Figure 15
2. LED headlight
1.
Disassemble the proximity-sensor assembly on
the brake-pedal lever
all the parts except the proximity sensor.
14).
1. Forward footrest
2. Carriage bolt (#10 x 5/8
inch)
3. Brake-sensor plate
2.
Assemble the proximity-sensor assembly to the
brake lever using the carriage bolt (#10 x 5/8
inch), brake-sensor plate, proximity sensor, and
locknut (#10) as shown in
Note:
bolts. Overtightening the bolts will damage the
sensor.
3.
Locate the brake-sensor bracket mounting holes
on the front footrest and loosely install the
brake-sensor bracket to the front footrest using 2
bolts (1/4 x 3/4 inch) and 2 flange nuts (1/4 inch).
Note:
bracket up or down to align the brake sensor to
g312027
the brake-sensor plate
10
(Figure
Figure 16
4. Proximity sensor
5. Brake-pedal lever
6. Locknut (#10)
Figure
Ensure that you do not overtighten the
You will need to move the brake-sensor
(Figure
16) and set aside
g029761
16.
17).
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