Dreamline ENIGMA AIR SHEN-6434480 Series Installation Instructions Manual

Shower enclosure

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Installation instructions manual (29 pages)

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ENIGMA AIR ENCLOSURE

HOWER

IMPORTANT!

DreamLine

reserves the right to alter, modify or redesign products at any time without prior notice for the

purpose of product improvement and customer experience. Please refer to the model's web page on

DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional

product details.

Right-hand return panel installation shown

PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION

For more information about DreamLine

ENIGMA AIR ENCLOSURE Shower Enclosure manual Ver 1 Rev 4 062019

NCLOSURE

Shower Doors, Tub Doors & Enclosures, please visit DreamLine.com

NSTALLATION

1-866-731-2244

NSTRUCTIONS

MODEL #s

SHEN-6434480-##

SHEN-6434540-##

SHEN-6434600-##

##=finish

07- Brushed Stainless Steel

08- Polished Stainless Steel

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Page 1 ® purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details. MODEL #s...
Page 2 This model is treated with DreamLine’s exclusive ClearMax Glass technology. This is a specially formulated coating that prevents the buildup of soap and water spots. Install the surface with the ClearMax label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces.
Page 3: Table Of Contents
This product should be installed by someone familiar with the construction requirements for this type of product and the care necessary for the safe installation and operation of the product. ENIGMA AIR ENCLOSURE Shower Enclosure manual Ver 1 Rev 4 062019 ©2019 DreamLine. All Rights Reserved...
Page 4: Handing Information
For the left-hand return panel installation, simply begin on the opposite wall and reverse the orientation of the steps shown. ENIGMA AIR ENCLOSURE Shower Enclosure manual Ver 1 ©2019 DreamLine. All Rights Reserved...
Page 5: Troubleshooting And Maintenance Tips
All vinyl gaskets and sleeves must be installed properly between • Wheel bolts all hardware and glass to prevent glass-to-metal contact • Glass Bracket bolts ©2019 DreamLine. All Rights Reserved ENIGMA AIR ENCLOSURE Shower Enclosure manual Ver 1 Rev 4 062019...
Page 6 Reinforcement for Enigma Series Heavy Glass frameless sliding shower or tub door Install studs OR install 2”x 6” wood blocking between the studs where the Guide Rail Brackets will attach to the wall ” 2 ” S t u ” 2 ”...
Page 7: Preparation
2. Note that you should consult your local building codes with questions on installation compliance standards. Building and plumbing codes may vary by location, and DreamLine is not ®...
Page 8: Tools Required
Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLine for replacement. The shipping boxes may contain extra parts not used in ®...
Page 9: Detailed Diagram Of Shower Door Components
Detailed Diagram of Shower Door Components Diagram A The glass surface with the ClearMax™ label must be installed facing the inside of the shower ENIGMA AIR ENCLOSURE Shower Enclosure manual Ver 1 Rev 4 062019...
Page 10: Parts List-A
Detailed Diagram of Shower Door Components Parts List-A ITEM # DESCRIPTION U-Channel Stationary glass (for 48” 54” or 60”) Door glass (for 48” 54” or 60”) Guide Rail (for 48” 54” or 60”) Stopper 2pcs Guide Rail Bracket (6a&6b) 2pcs 2pcs Glass Bracket Roller...
Page 11: Parts List-B
Detailed Diagram of Return Panel Components Diagram B The glass surface with the ClearMax™ label must be installed facing the inside of the shower Parts List-B ITEM # DESCRIPTION U-Channel Ø5/16" Wall Anchor ST4.2 x 40 Pan Head Screw Return Panel Glass Stationary Glass Connector Glass Bracket ST4.2 x 55 Truss Head Screw...
Page 12: Shower Enclosure Plan (Dimensions)
SHOWER ENCLOSURE PLAN Overall outside dimensions of the installed enclosure nished wall 34-3/4” 2-1/4” minimum threshold required 44-3/8” min. to 48-3/8” max* (SHEN-6434480) 50-3/8” min. to 54-3/8” max* (SHEN-6434540) *measured from the finished wall to the outside surface of the return panel glass nished wall 34-3/4”...
Page 13: Installation Steps
Installation steps Check both of the finished walls for plumb and the threshold for level. Confirm that the threshold meets the minimum threshold requirement of 2-1/4” for this unit. Compare the overall (outside) dimensions of the enclosure against the threshold to ensure it will fit prior to beginning installation.
Page 14 Align the outside edge of the U-Channel (#01) with the inside of the mark from the previous step on the return panel side of the unit. Level the U-Channel (#01) vertically (plumb), mark the position of the U-Channel (#01) on the wall, and mark the four holes for drilling through the pre-drilled holes in the U-Channel.
Page 15 Attach the Stationary Glass Connector (#23) through the hole at the top of the Return Panel Glass (#22). Attach the Glass Bracket (#24) to the bottom of the Return Panel Glass (#22). Use the supplied gaskets to prevent glass to metal contact. (Fig 5) outside Fig 5 Place the Return Panel Glass (#22) onto the...
Page 16 Outline the position of the Glass Bracket (#24) on the threshold. (Fig 7) inside Fig 7 Carefully slide the Return Panel Glass (#22) out of the U-Channel (#01) and set it aside. Remove the Glass Bracket (#24) from the Return Panel Glass (#22). (Fig 8 and Fig 9) Fig 8 ENIGMA AIR ENCLOSURE Shower Enclosure manual Ver 1 Rev 4 062019...
Page 17 Replace the Glass Bracket (#24) base back on its marked position (Fig 9.2) and then mark the hole for drilling on the threshold. *NOTE: ◾For installation into an Acrylic threshold: ◽drill an Ø1/8”(3mm) hole and use the ST4.0 x 25 Pan Head Screw (#18) ◾For installation into a Tile threshold:** ◽...
Page 18 Place the Return Panel Glass (#22) back into the U-Channel (#01) and assemble the Glass Bracket (#24) to secure the Return Panel Glass (#22). (Fig 11) outside Fig 11 Use the supplied gaskets to prevent glass to metal contact Measure the distance from the finished wall to the inside surface of the installed Return Panel Glass (#22) (measure to the surface of the glass, not to the surface of...
Page 19 Use a Chop Saw with a blade for cutting stainless Finished opening (W) - 1” = finished cut length steel to cut the Guide Rail (#04) to fit the finished opening. panel end The Guide Rail (#04) is 1“ less than the model size. and will need to be cut to 1”...
Page 20 Remove the U-Channel and drill the holes in the wall using a Ø5/16” drill bit and insert the Ø5/16“ Wall Anchors (#16) into the holes. Apply silicone into the screw holes and to the back surface of the U-Channel. Attach the U-Channel (#01) to the wall using the ST4.0×40 Pan Head Screws (#17).
Page 21 Hold the Guide Rail Bracket (#06) in the marked position and use a center punch or small pencil to mark the wall through the hole for drilling in the Guide Rail Bracket (#06). (Fig 17) The guide rail wall bracket should be centered in the bracket as shown to allow for vertical...
Page 22 Insert the Stationary Glass (#02) into the installed U-Channel (#01). (Fig 19) Use Caution not to bang the glass into the U-Channel or threshold. Fig 19 Make sure the Stationary Glass (#02) is parallel to the front edge of the threshold and mark a reference line onto the threshold.
Page 23 After marking the position of the Guide Block (#12), remove it along with the Stationary Glass (#02) from the U-Channel (#01) and carefully set it aside. (Fig 21) Fig 21 To install the Guide Block (#12): loosen the set screw on the side and remove the Guide block face plate (Fig.
Page 24 TIP: Bring the door glass into the shower before permanently installing the Stationary Glass (#02) and guide rail. Be sure the handle holes face the correct side. After the Stationary Glass (#02) and Guide Rail (#04) are installed, it may not be possible to easily get the door glass into the shower.
Page 25 Align the panel side Guide Rail (#04) end with the installed Guide Rail Wall Bracket (#6b). Slide the Guide Rail Bracket (#6a) over the Guide Rail Wall Bracket (#6b) and tighten the set screws. (Fig 25) Fig 25 TIP: Leave the set screws that hold the guide rail to the bracket loose to allow for side-to-side adjustment of the guide rail to make it easier to align the holes in the guide rail with the holes in the panel glass.
Page 26 Level the Guide Rail (#04) across the opening. Use the set screws on the Guide Rail Brackets (#06) to adjust the level of the Guide Rail (#04) if necessary. (Fig 27) Fig 27 ENIGMA AIR ENCLOSURE Shower Enclosure manual Ver 1 Rev 4 062019...
Page 27 Measure the distance from the edge of the Guide Block (#12) to the wall. This distance will be (L). Cut the Anti-Splash Threshold (#11) to the size of: (L). (Fig 28) Use a Metal File Fig 28 to remove any burrs from the cut end Apply silicone to the bottom of the...
Page 28 Attach the Rollers (#08) to the Door Glass (#03) with the wheels facing out. hold the disk in NOTE: The roller adjustment disk can be rotated to tilt place with a the door glass slightly to create a tight seal with the small allen wrench outside...
Page 29 Attach the two Roller Guards (#09) onto the door glass to secure the door to the Upper Guide Rail (#04). Make sure all gaskets are in place. Apply Thread Lock Adhesive (#20) to the bolts. Leave no more than a 1/16” gap between the Roller Guards (#09) and the Upper Guide Rail (#04).
Page 30 To install the SafeStop™ Bumper (#26) with the 3M tape: position the SafeStop™ Bumper (#26) onto the threshold on the stationary panel side of the installation. Remove the 3M Tape backing and position the SafeStop™ Bumper (#26) onto the threshold against the U-Channel (#01). (Fig 34) NOTE: The surfaces need to be clean and free TIP: Install the SafeStop™...
Page 31 To install the SafeStop™ Bumper (#26) with the screw method: position the SafeStop™ Bumper (#26) onto the threshold on the stationary panel side of the installation and mark the position of the hole on the wall. Drill a Ø5/16” hole and insert the 5/16” Wall Anchor (#16). Remove the 3M Tape backing and position the SafeStop™...
Page 32: Door Stopper Installation
NOTE: Cover the shower/tub drain with tape prior to removing the set screws to prevent loss. Position the Stoppers (#05), remove the set screws from the Stopper Stoppers (#05) and apply Thread Lock Adhesive (#20) to the threads. Reinsert the set screws into the Stoppers (#05). Correctly position the Stoppers (#05) and screw them tightly to the Guide Rail (#04)
Page 33 Apply a good quality mildew-resistant silicone along the connection of the stationary glass with the walls and the threshold. (Fig 37) NOTE: The surfaces need to be clean and free of debris before applying silicone. Allow 24 hours for the silicone to fully cure before using the shower. Hours Fig 37 Right-hand return panel installation shown as an example...
Page 34: Product Maintenance
NOTE: To maximize the life of your door, it is important to regularly inspect the glass and other hardware for misalignment, proper attachment, and/or damage. Contact DreamLine with any questions or concerns. ®...

This manual is also suitable for:

Enigma air shen-6434540 series Enigma air shen-6434600 series Enigma series Enigma-air

Dreamline ENIGMA AIR SHEN-6434480 Series Installation Instructions Manual

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