lancer 600 LFCV Series Installation And Service Manual
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lancer 600 LFCV Series Installation And Service Manual

Cold carbonated dispenser
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INSTALLATION AND SERVICE MANUAL
LANCER SERIES 600, LFCV
COLD CARBONATED DISPENSER
DIMENSION
Width
Depth
Height (without legs)
WEIGHT
Shipping
Empty
Operating
WATER REQUIREMENTS
IF WATER SOURCE EXCEEDS 50 PSIG (3.52 KG/CM
REGULATOR ASSEMBLY MUST BE USED TO LIMIT WATER
PRESSURE TO 50 PSIG (3.52 KG/CM
REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF
DISPENSER.
Minimum flowing pressure of zero (0) PSIG (0 kg/cm
Maximum static pressure of 50 PSIG (3.52 kg/cm
CARBON DIOXIDE (CO
Minimum pressure of 70 PSIG (4.92 kg/cm
Maximum pressure of 80 PSIG (5.62 kg/cm
ICE BANK WEIGHT
11 to 13 pounds (5.0 to 5.9 kg)
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
SPECIFICATIONS
13 inches
26 inches
20 3/4 inches
140 pounds
125 pounds
163 pounds
CAUTION
2
). FAILURE TO USE A WATER
) REQUIREMENTS
2
2
, 4.83 BAR)
2
This manual is an initial issue
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
• FAX ENGINEERING: • 210-310-7096 •
•
"Lancer" is the registered trademark of Lancer •
• Copyright — 2002 by Lancer, all rights reserved. •
Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
(330 mm)
(660 mm)
(520 mm)
(63.6 kg)
(56.8 kg)
(74.1 kg)
2
), A WATER
2
, 0 BAR)
2
, 3.45 BAR)
, 5.52 BAR)
FAX SALES
DATE:
03/29/02
P.N.
28–0517

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  • Page 1 11 to 13 pounds (5.0 to 5.9 kg) This manual is an initial issue 6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000 FAX SALES • NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •...

  • Page 2: Table Of Contents

    DISPENSER INSTALLATION HIGHLIGHTS Listed below are eight (8) critical elements which will aid in a successful installation. Fill water bath until water over flows from tank overflow tube. The carbonator pump motor must be disconnected from the power supply (refer to Section 1.8A) prior to connection to water supply for initial build up of ice bank.

  • Page 3: Table Of Contents

    5. SETTING MEMBRANE SWITCH AND PLUMBING CONFIGURATIONS ..........6 GENERAL ............................6 CARB/PLAIN WATER CONFIGURATION ..................7 PORTION CONTROL FEATURE .......................7 6. LANCER FLOW CONTROL MODULE (LFCV) ADJUSTMENT AND MAINTENANCE ......7 GENERAL ............................7 ADJUSTING WATER FLOW ......................8 ADJUSTING SYRUP FLOW ......................8 CLEANING AND SANITIZING PROCEDURES.................8 DAILY NOZZLE/DIFFUSER CLEANING....................8...

  • Page 4: Installation

    1. INSTALLATION RECEIVING Each unit is tested and thoroughly inspected before shipment. At the time of shipment, the carrier accepts the unit and any claim for damages must be made with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible indication of damage. If damage exists, have carrier note same on bill of lading and file a claim with the carrier.

  • Page 5: Connecting To Electrical Power

    B. Locate the fill tube. It is located next to the carbonator relief valve. C. Using a funnel or tube, fill the water bath compartment with water until it flows out of the overflow tube into the drip tray. CAUTION THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE PLUGGING IN THE UNIT.

  • Page 6: Connecting To Bag-In-Box (Bib) Syrup Supply (Units With Built-In Syrup Pumps)

    1.10 CONNECTING THE CO SUPPLY A. Connect high pressure CO regulator assembly to CO cylinder. Use a new CO tank washer if regulator does not have built-in o-ring seal. B. Place CO cylinder in service location under counter, etc., and secure it with a safety chain. C.

  • Page 7: Purging The Carbonation System

    splash plate) using a 21/32 inch (17.0 mm) Oetiker clamp for each syrup flavor. F. Route the syrup supply tubes to the figal syrup containers and attach them to the appropriate syrup flavor. G. Attach a CO supply line from each of the figal syrup containers to the low pressure regulator and pressurize the containers.
  • Page 8 (7.0) chlorine solution. B. Disconnect syrup containers and remove product from tubing. C. Rinse the lines and fittings with clean, room temperature water to remove all traces of residual product. D. Fill lines with a low-sudsing, non-perfumed, and easily rinsed detergent solution. The solution should be prepared in accordance with the manufacturer’s recommendations.

  • Page 9: Connection For Plain Water Product

    4. CONNECTION FOR PLAIN WATER PRODUCT PROCEDURE If a plain water product is desired, make sure the center water module is connected to the center plug (marked “WATER”) on the PCB. Then follow the procedure in Section 5.2 which follows. 5.

  • Page 10: Carb/Plain Water Configuration

    9. To change a dispense size, use the above procedure for the selected size; it is not necessary to reprogram every size. 6. LANCER FLOW CONTROL VALVE MODULE (LFCV) ADJUSTMENT AND MAINTENANCE GENERAL The water flow for the Model 600 with Flow Control Modules may be adjusted from 1.20 oz/sec...

  • Page 11: Adjusting Water Flow

    B. Disconnect the syrup modules from the PCB to disable syrup flow. C. Hold a Lancer brix cup under the nozzle and dispense water into the cup for four seconds. Divide number of ounces (ml) of water in cup by four to determine water flow rate per second.

  • Page 12: Monthly Nozzle/Diffuser Sanitizing

    nozzle body. 8. Install the nozzle by inserting it into the bottom plate and twisting it clockwise to lock it in place. MONTHLY NOZZLE/DIFFUSER SANITIZING Use the following procedure to sanitize the nozzle housing once a month (see also Section 3). A.

  • Page 13: Nozzle Housing

    B. Mounting on Back Block CAUTION USE CARE TO INSURE O-RING IS NOT TORN OR OTHERWISE DAMAGED. IF DAMAGED, REPLACE O-RING. 1. Check o-ring on back block. Replace o-ring, if necessary. 2. Apply 111 Lubricant (or another FDA approved lubricant) to o-ring, if necessary. 3.

  • Page 14: Water Pump

    7. WATER PUMP The water pump contains a screen to prevent debris from entering the dispenser. Periodically, according to the local water quality, the screen should be removed and cleaned. A. To clean the screen, remove the water pump. B. Remove screen from the outlet port. C.

  • Page 15: Troubleshooting

    8. TROUBLESHOOTING TROUBLE CAUSE REMEDY Miscellaneous leakage. A. Gap between parts. A. Tighten appropriate retaining screws. B. Damaged or improperly B. Replace or adjust appropriate installed o-rings or seals. o-rings and/or seals. Insufficient water flow. A. Insufficient incoming supply A. Verify incoming supply water water and/or pressure.

  • Page 16: Syrup Only Dispensed. No Water, But Co2 Gas Dispensed With Syrup

    TROUBLE CAUSE REMEDY Syrup only dispensed. A. Improper water flow to A. Check for water flow to dispenser No water, but CO dispenser. (see Section 8.2). dispensed with syrup. B. Carbonator pump motor has B. Reset by turning the unit OFF and timed out.

  • Page 17: Compressor Does Not Start (No Hum), Condenser Fan Motor Does Not Run And No Ice Bank

    TROUBLE CAUSE REMEDY 8.13 Compressor does not A. There is a five (5) minute A. Allow for five (5) minute delay to start (no hum), compressor and condenser lapse. condenser fan motor fan delay. does not run and no B. Faulty refrigeration relay PCB. B. Replace refrigeration relay PCB in ice bank.

  • Page 18: Compressor Runs Normally, But Water Line Is Frozen

    TROUBLE CAUSE REMEDY Section 8.17 continued from previous page. F. Refrigerant leak. F. Repair and recharge. G. Compressor malfunctioning. G. Replace compressor. 8.18 Compressor runs A. Low water level in water A. Add water to water bath until water normally, but water bath.

  • Page 19: Bib Pump Fails To Restart After Bag Replacement

    TROUBLE CAUSE REMEDY 8.26 BIB pump fails to restart A. BIB connector not on tight. A. Tighten BIB connector. after bag replacement. B. BIB connector is stopped up. B. Clean out or replace BIB connector. C. Kinks in syrup line. C.

  • Page 20: Illustrations, Parts Listings, And Wiring Diagrams

    9. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS COMPRESSOR DECK ASSEMBLY...
  • Page 21 COMPRESSOR DECK ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 04-0518 Rivet, 0.125 DIA x 0.328 LG, 82-2738 Deck Assy, Refrigeration, 115V/60Hz 02-0040 Seal, Extrusion 82-2739 Deck Assy, Refrigeration, 02-0041 Seal 220V/60Hz 50-0211 Boot, 6”, Delta II 82-1961 Deck Assy, Refrigeration, 04-0059 Screw, 8 - 36 x 0.375, Phillips...
  • Page 22 MINIPUMP ASSEMBLY (FIVE FLAVOR, PN 82-3095; FOUR FLAVOR, 82-3095-04)

  • Page 23: Minipump Assembly (Five Flavor, Pn 82-3095; Four Flavor, Pn 82-3095-04)

    MINIPUMP ASSEMBLY (FIVE FLAVOR, PN 82-3095; FOUR FLAVOR, 82-3095-04) (CONTINUED) ITEM PART NO. DESCRIPTION 30-7857 Plate, Minipump Base 04-0504 Screw, 8 - 18 x 0.375 04-0275 Screw, 8 - 16 x 0.427 01-0215 Stem, 5/32, Hose 07-0409 Clamp, Oetiker, 31/64 08-0029 Tubing, Inner Braided, 0.250 ID x 0.437 OD...

  • Page 24: Series 600 Lfcv Cabinet Assembly

    SERIES 600 LFCV CABINET ASSEMBLY...
  • Page 25 SERIES 600 LFCV CABINET ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION 82-2728 Top Cover Assy 42-0082 Foamed Tank Assy 51-5412/01 Cabinet Wrapper Assy 30-6783/01 Tubing Cover Plate 30-6790 Front Support Plate 30-6479 Drip Tray Bracket 05-1341 Drip Tray 05-1573 Cup Rest 30-8152 Faucet Plate 10 05-0679...

  • Page 26: Carbonator Pump Bracket Assembly

    CARBONATOR PUMP BRACKET ASSEMBLY ITEM PART NO. DESCRIPTION 52-2212 Pump Assy Carbonator 02-0047 O-Ring 17-0512 Valve Assy, Ball, Water Inlet 02-0089 O-Ring 48-1795 Tube Assy, Inlet, Ball Valve 48-1674 Tube Assy, Inlet, Pump Inlet 30-6865 Mount, Carbonator Motor 04-0865 Screw, 10 - 24 x 0.375, HHD, SL 48-2001 Tube Assy, Inlet, Pump, without Ball Valve...

  • Page 27: Control Housing (Pn 52-2593)

    CONTROL HOUSING (PN 52-2593) NOTE: Some full wire assemblies not shown for clarity. ITEM PART NO. DESCRIPTION 30-6810 Cover, Control Box 30-6809/02 Control Box 04-0504 Screw, 8 - 18 x 0.375 12-0089 Switch, Kill, SPDT 12-0418 Power Inlet 04-0477 Screw, 8 - 32 x 0.375 52-2594 Lead Assy, Fan Motor 52-2595...

  • Page 28: Series 600 Lfcv Carbonator, Water/Syrup Lines Assemblies

    SERIES 600 LFCV CARBONATOR, WATER/SYRUP LINE ASSEMBLIES...
  • Page 29 SERIES 600 LFCV CARBONATOR, WATER/SYRUP LINE ASSEMBLIES (CONTINUED) ITEM PART NO. DESCRIPTION 82-1962/01 Carbonator Assy 02-0096 Washer, Flat Plastic Probe 52-2224 Carbonator Probe Assy 48-1807 Tube Assy, Syrup #1, with Pumps 48-1848 Tube Assy, Syrup #1, without Pumps 48-1808 Tube Assy, Syrup #2, with Pumps 48-1849 Tube Assy, Syrup #2, without...

  • Page 30: Wiring Diagram, 600 Lfcv, Pn 06-2451

    WIRING DIAGRAM, 600 LFCV, PN 06-2451...
  • Page 31 FAX: 55-11-4612-2219 78, LBS Marg, Bhandup (W) Shanghai, 200436, China e-mail: fabio.queiroz@bras.com.br Mumbai 400-078, India Phone: 86-21-5650-3555 Phone: 91-22-2561-6665 Lancer Chile Ltda. - Chile FAX: 86-21-5650-2666 Cel No.: 91-98-2029-5252 Contact: Heriberto Concha e-mail: daniel@freser.com.cn FAX: 91-22-5637-4018 Vicuna Mackenna 3019, San Joaquin Freser (HK) Company Ltd - Hong Kong e-mail: shafiquis@vsnl.com...
  • Page 32 Directory of USA - Canada Offices, International Offices, and Authorized Distributors Corporate Office 6655 Lancer Blvd. • San Antonio, Texas 78219 • 210-310-7000 • 1-800-729-1500 • FAX 210-310-7250 Lancer USA Ernest F. Mariani Company Lancer Russia Manufacturing Locations 614 West 600 South...

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